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Electronic Ballast Platform - EBP Dos Reis, F. S.; Lima, J. C.; Tonkoski Jr., R.; Dantas, C. G.; Suzuki, T.; Martinazzo, F.; Godinho, L. A. Pontifical Catholic University of Rio Grande do Sul Brazil Table of Contents INTRODUCTION OBJECTIVES THE ELECTRONIC BALLAST PLATFORM BALLAST DESIGN EXPERIMENTAL RESULTS CONCLUSIONS INTRODUCTION - Environment preservation - Importance of electric power quality: Total Harmonic Distortion (THD); Displacement Factor; Power Factor; - Energy crisis in 2001 - Illumination Segment consume was Estimated to be 30 % of total Electrical Energy produced in the world OBJECTIVES - Develop an electronic ballast platform with easy frequency and duty cycle variations and simple control strategies implementation. - This platform will allow the study and development of ballasts for HID lamps. HIGH INTENSITY DISCHARGE LAMPS (HID): High Pressure Sodium Lamp (HPS) • Discharge tube made of Synthesized Aluminum; • Does not produce Ultraviolet radiation; • Needs about 2.5 kV pulse for lamp ignition; • One of the lamps with higher lifetime; HIGH INTENSITY DISCHARGE LAMPS (HID): High Pressure Sodium Lamp (HPS) The HPS lamps have many particularities when they operate in high frequency, such as: • Can be modeled by a resistance in steady state; • Can have intensity; controlled luminous • The spectrum color reproduction can be modified; • Presents the acoustic resonance phenomenon; HID NEGATIVE RESISTENCE Positive Resistance Lamp Current Negative Resistance Lamp Voltage Breakdown Voltage ■ Voltage ■ Current ELECTRONIC BALLAST STAGES EMI FILTER RECTIFIER PFP INVETER RESONANT LAMP FILTER VOLTAGE MAINS (AC) TIME THE EBP PULSE GENERATOR Soft Start PFP Computer RS-232 µController Pulse Generator FPGA Based Digital PLL & PWM Optocoupler & Driver Circuit Command Signals EBP PROTOTYPE 8051 Microcontroller CPU Microcontroller Serial Interface 48 MHz Clock Reference FPGA Based PWM Optocouplers DIGITAL PLL (FPGA) Clock Reference Sclk Scom Serial Interface Load Fout = Digital PLL Variable Frequency Command Signal Out Duty Cycle Load Fin × n 216 PWM Adjustable Digital Dead Time f Sdat Fin f m C Serial Inte rface Tuning Word To Drive Circuit DIGITAL PLL Phase Accumulator Frequency Tuning Word 12 16 Reg Reg Load Clock Reference 16 Phase/Ampl. Conversion Fout PWM GENERATION fin N-Bits Counter A Comparator A>B B Duty Cycle Word Load Duty Cycle Register Command Signal Out INVERTER DRIVER (IR2110) BALLAST TOPOLOGY I V LAMP FREQUENCY RESPONSE 3 10 4 2.5 10 4 30 00 0 2 10 Voltage D1 S1 Cs 4 L E VL ( w)1.5 10 4 I S2 V D2 1 10 Cp RLâmpada 4 50 00 0 0 0 0.2 0.4 0.6 0 0.8 1 1.2 1.4 30 30 1.6 1.8 w 2 2 Current 25 20 0=3s IL( w) 15 10 5 0 0 0 0 0.2 0.4 0.6 0.8 1 w 1.2 1.4 1.6 1.8 2 2 LAMP IGNITION VOLTAGE Using: 0=3s vc = E 1 e R 2 Fs L CIRCUIT SIMPLIFICATION (AFTER IGNITION) Vm VE (t ) = sin( nt ) n =1, 3, 5,... n Vm = 2E CIRCUIT EQUATIONS (AFTER IGNITION) 0 2 1 0 A 1 A1 j × Ql 0 1 A Z (Ql , A) = Rlamp 0 1 jQl 1 A Where: A= CP CS Vl = Rlamp Z R = Z ×VM 2E 2 Vl BALLAST DESIGN ABACUS Gráfico da Variação da Impedância em função de Ql variando-se o parâmet 4 Z Ql 10 1 1 Z Ql 15 20 25 30 Z Ql Z Ql Z Ql 3 1 2 1 1 Z/R 1 Ql GS( Ql) 0 0 0.05 0.1 0.15 0.2 Ql 0.25 0.3 0.35 DESIGN ESPECIFICATION DC Voltage: E = 400V Switching Frequency: Fs = 68 kHz Lamp Nominal Power: P = 250 W Lamp Nominal Voltage: Vl = 100 V Lamp Nominal Resistence: R= 40 Ω Z 2E = = 1.637 R 2 Vl INDUCTOR AND CAPACITORS DEFINITION With: Gráfico da Variação da Impedância em função de Ql variando-se o parâ 4 10 15 1 20 25 30 Z Ql 1 A= 20 Z Ql Z Ql Z Ql Ql = 0.141 Z Ql 1 1 1 Z R 3 = 2E = 1.637 2 Vl 2 1 Z/R = 1.637 1 Ql = 0.141 GS( Ql) 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 Ql It is obtained: L = 220 µH CP = 2.9nF CS = 57nF Experimental Results Lamp operating in 65 kHz nominal frequency: Lamp Voltage Lamp Current Lamp Power Experimental Results - Dimmerization Lamp operating in 100kHz: Lamp Voltage Lamp Current Lamp Power Percentual em relação ao pico (%) Experimental Results – Light Oscilogram 120 100 80 60 40 20 Electromagnetic Ballast Electronic Ballast Reator Eletrônico Reator Eletromagnético 0 0,0 1,2 2,4 3,6 4,8 6,0 7,2 8,4 Tempo (ms) 9,6 10,8 12,0 13,2 14,4 15,6 Experimental Results Acoustic Resonance Normal Discharge Discharge with Lamp Destroyed by Acoustic Acoustic Resonance Resonance (18kHz) PFP CONCLUSIONS This paper described a flexible platform implementation using a microcontroller and FPGA based circuit system able to generate command signals for the ballast switches. The present platform allows the study of the control strategies influences in lamps lifetime, in new dimming techniques implementation, in avoiding acoustic resonance and in color reproduction alterations. CONCLUSIONS During the platform design, the EMI disturbs was a major problem. Because of EMI it was developed a new platform considering many precautions to avoid EMI. It was presented a simple LCC ballast design criteria presenting an abacus. The EBP presents a high power factor and works properly from 100 to 240 V. OBRIGADO! Gracias! Thank You!