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SIMOSYNERGY SDN. BHD. (1009104-W) Subject QUALITY ASSURANCE SERVICES Issue No.: 1 QAQC Inspection Plan Revision No.: 0 Document Ref. Inspection Criteria Inspection Document Checklist Docket NCR Document Effective Date: 01 Mar 2017 Page 1 of 4 Document Ref.: QAS-REC-QIP Customer Demand INCOMING MATERIALS INSPECTION DRAWING RELATED PARTS like operating rods, stand parts, sockets etc. • Visual inspection check, surface quality, coating thickness. • Measuring of essential dimensions. As per DO quantity STANDARD MATERIAL like screws, nuts, threaded stud, strain washers etc. • Visual inspection. Lot based MATERIAL like insulating parts, support insulators • Stability, dimension check. As per DO quantity MATERIAL like sheet metal, copper • Surface hardness, dimension check. • Coating silver thickness. As per DO quantity DEVICES like Circuit Breakers, instrument transformers, contactors, fuses, MCBs • Identity check, visual inspection check. 100% DEVICES like measuring indicators • Identity check, visual inspection check. 100% Note: Checklist = Related Inspection Checklist, Docket = Docket at Production Floor, NCR = Non-Conformance Report SIMOSYNERGY SDN. BHD. (1009104-W) Subject QUALITY ASSURANCE SERVICES Issue No.: 1 QAQC Inspection Plan Revision No.: 0 Document Ref.: Test Degree Test Document Checklist Docket NCR Document Effective Date: 01 Mar 2017 Page 2 of 4 Document Ref.: QAS-REC-QIP Customer Demand PRE-PRODUCTION SHEET METAL PARTS COMPLETION like punching, grinding • Dimension check. • Burr check. Parts Drawing COPPER PARTS COMPLETION like punching, bending, grinding, milling • Surface quality. • Dimension check. • Slide grinding. • Milling. Parts Drawing INSULATING PARTS • Dimension check. • Burr Check. Parts Drawing SURFACE POWDER COATING • Powder coating used. • Thickness. • Grid Crop. • Impact. • Brightness. First produced part for each reference part First produced part for each reference part First Produced part for each reference part Daily inspection on sample parts Note: Checklist = Related Inspection Checklist, Docket = Docket at Production Floor, NCR = Non-Conformance Report SIMOSYNERGY SDN. BHD. (1009104-W) Subject QUALITY ASSURANCE SERVICES Issue No.: 1 QAQC Inspection Plan Revision No.: 0 Document Ref.: Test Degree Test Document Checklist Docket NCR Document Effective Date: 01 Mar 2017 Page 3 of 4 Document Ref.: QAS-REC-QIP Customer Demand PRE-ASSEMBLY (CHECK OF ASSEMBLED MODULES) LV ASSEMBLED MODULES • Identity check of devices according to the order. • Check of items as per assembly checklist. Order documentation TRANSFORMER MODULES/BUSBARS • Identification of instrument transformers (Block Type and Ring Core Type). • Visual inspection, damages, surface quality. • Cables of secondary circuits with assignment to transformer cores. • Busbar and contact terminations screwing with calibrated torque wrenches. Order documentation WITHDRAWABLE VCB TRUCK • Identity check of device. • Visual inspection. • Contact terminations screwing with calibrated torque wrenches. • Check of voltage drop of withdrawable part main contacts. Order documentation 100% 100% 100% Note: Checklist = Related Inspection Checklist, Docket = Docket at Production Floor, NCR = Non-Conformance Report SIMOSYNERGY SDN. BHD. (1009104-W) Subject QUALITY ASSURANCE SERVICES Issue No.: 1 QAQC Inspection Plan Revision No.: 0 Document Ref.: Test Degree Test Document Checklist Docket NCR Document Effective Date: 01 Mar 2017 Page 4 of 4 Document Ref.: QAS-REC-QIP Customer Demand FINAL ASSEMBLY • Identification of panel. • Verification of correct pre-assembled module assembly to the related cubicle. • Operational control of movable parts such as drawers, shutters, interlocks. • Visual control of wiring routes and damagefree of cable insulations. • Visual control of general cleanliness, painted surfaces. Order documentation Dispatch Control • Identity check • Switchgear packing and relevant materials of order Order documentation 100% 100% End Note: Checklist = Related Inspection Checklist, Docket = Docket at Production Floor, NCR = Non-Conformance Report
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