Download 1654025_Sec8_B-106

Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects
Product Facts
Resistance to moisture and
abrasion
■ Strain relief
■ Protection from wire pull-out
■ Easy installation
■ UL and CUL
listed
■
R
Applications
DuraSeal products insulate
and protect electrical connections from mechanical
abuse, wire pull-out, and
abrasion while resisting
water, salt, and other
contaminant's.
Approvals and Reference
Documents
Agency approvals
Reference documents
Available in:
Americas
Europe
Asia Pacific
DuraSeal devices
accommodate wire gauge
sizes 22 to 10. They are
color-coded for easy
identification of gauge
sizes, yet transparent for
inspection of the finished
splice.
8
Electrical Interconnect Products
DuraSeal devices provide a
tough, environmentally
sealed wire connection.
Their crimp barrel or terminal, encased in rugged,
heat-shrinkable nylon
tubing lined with a special
hot-melt adhesive, resists
damage from abrasions
and cuts.
DuraSeal devices retain
flexibility and impactresistance long after similar
products have become
brittle.
UL listed component, file E87681, terminals except quick connect terminals;
file E157833, quick connect terminals
TE specifications RB-108,
Specification DuraSeal crimp terminals
DuraSeal selection guide (H54153)
DuraSeal installation guidelines (H54154)
■
■
■
8-31
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)
Product Characteristics
Physical
Electrical
Chemical
Environmental
(Fluid)
Operating
conditions
Property
Dimensions
Tensile strength
Unit
Inches
Pounds
Requirement
None
8 to 40 lbs depending on AWG
Method of Test
See product dimensions
UL486C, IEC512-8
Property
Voltage drop
Insulation resistance
Dielectric withstand
voltage
Unit
Millivolts
Megohms
Kilovolts
Typical value
Less than equal length of wire
103 min.
2.5
Method of Test
MIL-S-81824, IEC512-2
MIL-STD-202 method 302
MIL-STD-202F method 301,
IEC512-2
Property
Diesel fuel
Brake fluid
Antifreeze
5% salt water
Motor oil
Humidity
Immersion
Vibration
Bending
Thermal shock
Heat aging (168h @ 85°C [185°F)
Salt spray
Temperature rating
Minimum shrink temperature
Voltage rating
Unit
Requirement
Method of Test
ASTM D 3032, ESA-603D
—
Meet electrical test listed above
after conditioning.
—
Meet electrical test
listed above after
conditioning.
—
-55°C to +125°C [-67°F to -257°F]
180°C [356°F]
600 Volt max
MIL-STD-202F method 106, IEC68-2-30
MIL-STD-202F condition C, IEC68-2-14 test NC
MIL-STD-202F method 201, IEC68-2-6
UL486C, IEC512-8
MIL-STD-202F method 107, IEC68-2-14 test N
MIL-STD-202F, IEC68-2-2
MIL-STD-202F method 101, IEC68-2-11
None
None
None
Fork Terminals
L max.
ØA min.
ØB nom. C nom.
Fork Terminal Dimensions
Part
No.
B-106-2401
B-106-2402
B-106-2403
B-106-2502
B-106-2503
A
Min.
3.81
4.57
6.35
4.57
6.35
[.15]
[.18]
[.25]
[.18]
[.25]
Stud
Size
Metric
Imperial
M4
8
M4
8
M4
8
M5
10
M5
10
C
Nom.
7.87 [.31]
7.87 [.31]
7.87 [.31]
9.91 [.39]
9.91 [.39]
L
Max.
32.00
35.05
38.10
35.05
40.15
[1.26]
[1.38]
[1.50]
[1.38]
[1.58]
Color
Insulation
Conductor
(AWG)
Red
Blue
Yellow
Blue
Yellow
22–18
16–14
12–10
16–14
12–10
Wire Dimensions
Insulation
O.D.
O.D.
(Min.)
(Max.)
3.81
4.45
6.35
4.45
6.35
[.150]
[.175]
[.250]
[.175]
[.250]
1.40
2.00
2.79
2.00
2.79
[.055]
[.080]
[.110]
[.080]
[.110]
8-32
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)
Ring Terminals
L max.
ØA min.
Part
No.
B-106-1401
B-106-1501
B-106-1601
B-106-1801
B-106-1991
B-106-1402
B-106-1502
B-106-1602
B-106-1802
B-106-1992
B-106-1403
B-106-1503
B-106-1603
B-106-1803
B-106-1993
B nom.
Ring Terminal Dimensions
A
Min.
3.81
3.81
3.81
3.81
3.81
4.57
4.57
4.57
4.57
4.57
6.35
6.35
6.35
6.35
6.35
[.15]
[.15]
[.15]
[.15]
[.15]
[.18]
[.18]
[.18]
[.18]
[.18]
[.25]
[.25]
[.25]
[.25]
[.25]
Stud
Size
Metric
Imperial
M4
8
M5
10
M6
1/4
M8
5/16
M10
3/8
M4
8
M5
10
M6
1/4
M8
5/16
M10
3/8
M4
8
M5
10
M6
1/4
M8
5/16
M10
3/8
C
Nom.
7.88
9.91
11.94
13.97
17.78
7.88
9.91
11.94
13.97
17.78
7.88
9.91
11.94
13.97
17.78
[.31]
[.39]
[.47]
[.55]
[.70]
[.31]
[.39]
[.47]
[.55]
[.70]
[.31]
[.39]
[.47]
[.55]
[.70]
Color
L
Max.
32.00
34.04
36.07
39.12
43.18
33.02
35.05
36.58
40.13
43.94
38.10
40.13
41.66
45.21
46.99
[1.26]
[1.34]
[1.42]
[1.54]
[1.70]
[1.30]
[1.38]
[1.44]
[1.58]
[1.73]
[1.50]
[1.58]
[1.64]
[1.78]
[1.85]
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
ØC nom.
Wire Dimensions
Insulation
Insulation
Conductor
O.D.
(AWG)
(Max.)
22–18
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
16–14
12–10
12–10
12–10
12–10
12–10
3.81
3.81
3.81
3.81
3.81
4.45
4.45
4.45
4.45
4.45
6.35
6.35
6.35
6.35
6.35
[.150]
[.150]
[.150]
[.150]
[.150]
[.175]
[.175]
[.175]
[.175]
[.175]
[.250]
[.250]
[.250]
[.250]
[.250]
O.D.
(Min.)
1.40
1.40
1.40
1.40
1.40
2.00
2.00
2.00
2.00
2.00
2.79
2.79
2.79
2.79
2.79
[.055]
[.055]
[.055]
[.055]
[.055]
[.080]
[.080]
[.080]
[.080]
[.080]
[.110]
[.110]
[.110]
[.110]
[.110]
8
Electrical Interconnect Products
8-33
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)
Push-on Terminals
L max.
C nom.
A min.
B nom.
Push-on Terminal Dimensions
Part
No.
B-106-3631
B-106-3632
B-106-3633
B-106-3281
B-106-3481
Tab
Size
(inches)
.250 x .032
.250 x .032
.250 x .032
.110 x .020
.187 x .020
A
Min.
3.81
4.57
6.35
3.81
3.81
[.150]
[.180]
[.250]
[.150]
[.150]
B
Nom.
6.35
6.35
6.35
2.79
4.75
[.250]
[.250]
[.250]
[.110]
[.187]
C
Nom.
.81
.81
.81
.51
.51
[.032]
[.032]
[.032]
[.020]
[.020]
L
Max.
30.48
32.00
33.02
22.86
30.48
[1.200]
[1.260]
[1.300]
[.900]
[1.200]
Color
Red
Blue
Yellow
Red
Red
Wire Dimensions
Insulation
Insulation
Conductor
O.D.
O.D.
(AWG)
(Min.)
(Max.)
22–18
3.81 [.150] 1.40 [.055]
16–14
4.45 [.175]
2.00 [.080]
12–10
6.35 [.250]
2.79 [.110]
22–18
3.81 [.150]
1.40 [.055]
22–18
3.81 [.150]
1.40 [.055]
Tab Terminals
L max.
C nom.
ØA min.
B nom.
Tab Terminal Dimensions
Part
No.
B-106-4631
B-106-4632
Tab
Size
(inches)
.250 x .032
.250 x .032
A
Min.
B
Nom.
C
Nom.
L
Max.
Color
Insulation
Conductor
(AWG)
3.81 [.150]
4.57 [.180]
6.35 [.250]
6.35 [.250]
.81 [.032]
.81 [.032]
30.48 [1.20]
32.00 [1.26]
Red
Blue
22–18
16–14
Wire Dimensions
Insulation
O.D.
O.D.
(Min.)
(Max.)
3.81 [.150]
1.40 [.055]
4.45 [.175]
2.00 [.080]
8-34
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)
Pin Terminals
L max.
ØA min.
ØB
Wire Dimensions
Insulation
O.D.
(Max.)
3.81 [.150]
Pin Terminal Dimensions
Part
No.
B-106-6201
A
Min.
B
Nom.
L
Max.
Color
Conductor
(AWG)
3.81 [.150]
2.00 [.080]
30.99 [1.220]
Red
22–18
Insulation
O.D.
(Min.)
1.40 [.055]
Bullet Terminals
L max.
Fig. 1
B nom.
ØA min.
L max.
Fig. 2
ØA min.
ØC min.
ØB
Bullet Terminal Dimensions
Part
No.
Fig.
Type
B-106-7401
B-106-7502
B-106-8401
B-106-8502
1
1
2
2
M
M
F
F
A
Min.
3.81
4.57
3.81
4.57
[.150]
[.180]
[.150]
[.180]
B
Nom.
3.81
5.08
3.81
5.08
[.150]
[.200]
[.150]
[.200]
C
Min.
—
—
5.59 [.220]
6.10 [.240]
L
Max.
33.53
34.54
30.48
32.51
[1.32]
[1.36]
[1.20]
[1.28]
Color
Conductor
(AWG)
Red
Blue
Red
Blue
22–18
16–14
22–18
16–14
Wire Dimensions
Insulation
Insulation
O.D.
O.D.
(Max.)
(Min.)
3.81 [.150]
1.40 [.055]
4.45 [.175]
2.00 [.080]
3.81 [.150]
1.40 [.055]
4.45 [.175]
2.00 [.080]
8
Electrical Interconnect Products
8-35
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)
Product Characteristics
(Typical)
Operating temperature
Shrink ratio
Physical properties
Chemical properties
Electrical properties
-55°C to 125°C [-67°F to 257°F]
Approximately 2:1
Cut-through resistance: 31.7 kg [70 lb]
Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb]; yellow: 27.2 kg [60 lb]
Not flame-retardant
No cracking after heat aging for 168 hr at 160°C [320°F]
Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil,
antifreeze, brake fluid, 5% salt water
Dielectric strength: 1000 V
Insulation resistance: 10 megohms
Specifications/Approvals
Series
B-106
Installation
Agency
UL and CUL 91J4, File E87681
Lloyd’s listed, File 65 247 HH 02-93
UL and CUL E157833
(B-106-3XXX/B-106-4XXX)
TE
RB-108
1. Select appropriate size.
For terminal and disconnect terminations, strip
wire 6.5 mm (1/4 inch).
2. Crimp using AD-1522
crimp tool for preinsulated crimps.
3. Heat terminal or disconnect with heat gun until
tubing recovers and
adhesive flows. Avoid
heating ring or fork
metallic parts.
For proper installation of
these devices, the correct
crimp tool and heating tool
with reflector attachment
must be used. The AD-1522
crimp tool and HL1910E/
HL2010E heating tools are
recommended. You will find
ordering information for
these tools in Section 10.
Refer to TE installation procedure RPIP-684-00 for
detailed instructions.
8-36
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015