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f2f Mtg June 15, 2010 LCGT from the Viewpoint of System Engineering I. Nakatani Institute for Cosmic Ray Research, Univ. of Tokyo Aichi University of Technology Let me start with a topic of the serious misconception among some of the researchers! System Engineering (SE) Small-laboratory X based research Small-laboratory X based research N Large scale project N + SE Large scale project Differences between Small-laboratory Based Research & Large Scale Development Project Small-laboratory Based Research - Risk is allowed – or rather risk is essential for challenging the unknown. - Objective is flexible – sometimes changes to 180 degree different direction! Large Scale Development Project - Risk shall be minimized. - Objective shall be clearly defined. - With the pre-determined success criteria. Integration of Sub-systems for LCGT WBS (Work Breakdown Structure) of LCGT Level-1 Identification of Scope of Work for LCGT Level-2 Identification of LCGT activities, subsystems & project managements Identification of LCGT activities and functions subordinate to the above level-2 Level-3 Level-4 Mirrors Baseline Extensometer SPI Vacuum System Incident Light System Tunnel Construction Data Collection Data Analysis Vibration Supression at room temp. Electronics Interferometer Vibration Supression at Low Temp. Optical Laser System Cryogenic System Suspension System Does LCGT need System Engineering? System - Integrated whole of interdependent elements - Creating meaningful functions - Not obtainable with each of the elements alone - by I.N. System Engineering Integration of sub-systems Unified objective(s) Under the restrictions of : - cost - schedule It surely does! - resources System Engineering in LCGT 1. Perform science value analysis and conduct feasibility studies. 2. Clearly define the goals with quantitative success criteria. 3. Prepare “Type A” specification. ⇒Allocation of requirements to functional areas and their interface definitions. 4. Prepare the Test and Evaluation Master Plan (TEPM). 5. Prepare the System Engineering Management Plan (SEPM). System Engineering in LCGT 6. Accomplish functional analysis. 7. Accomplish system analysis, synthesis, and system integration. 8. Plan, coordinate, and conduct formal design review meetings. 9. Monitor and review system test and evaluation activities. 10. Plan, coordinate, implement, and control design changes. 11. Initiate and maintain construction liaison and researcher activities. Documents for LCGT ・Program Management Plan ・System Specification ・System Engineering Management Plan ・System Requirement Document ・Preliminary Design Document ・Detailed Design Document ・Request for Proposal ・Human Factors Engineering Plan ・ Logistics Engineering Plan Integrated Logistics Support Plan ・Quality Engineering Plan ・ ・Reliability Program Plan ・Manufacturing ・Environmental ・Maintainability ・Safety Program Plan Plan Program Plan Engineering Program Plan ・Software Engineering Plan ・Disposability ・Security Plan Plan ・Configuration Control Document ・System Engineering Master Plan ・System Engineering Management Plan ・Test and Evaluation Master Plan Documents for LCGT (Proposal: 2+2) ・System Requirement Document ・Preliminary Design Document ・Detailed LCGT Design Document - Ver. X Design Document Interface Control Document Configuration Control Document Interface/Configuration Control Document Environment Plan Safety Engineering Program Plan SEMP (System Engineering Management Plan) ・System Requirements ・Work Breakdown Structure ・Operation Concepts ・Projects Schedule & Milestones ・Technical Performance ・System Operational Measures & Success Requirements Criteria ・Project Cost ・Functional Analysis ・Allocation of Requirements ・Technical Communications ・System Synthesis, Analysis ・Program Monitoring & Control ・Functional Engineering and Design Optimization ・System Test and Evaluation ・Software Engineering ・Construction Requirements ・Reliability Engineering ・System Maintenance ・Maintainability Engineering ・ Human Factors Engineering Requirements ・System Diposal/Recycling ・ Safety Engineering ・ Security Engineering ・Organization ・ Quality Engineering ・SE Organization ・Configuration Management ・Program Tasks ・Risk Management ・Supplier Requirements ・Environmental Engineering ・Key organizational Interfaces Development Phases LCGT Development Phases We are here! Conceptual Preliminary Design Design Detailed Design Construction & Commissioning ・System requirement ・System feasibility ・Analysis of alternatives ・Detailed feasibility analysis ・Preliminary design Operation ・Operation ・Maintenance ・Modifications ・Construction ・Commissioning ・Test and evaluation ・Optimization ・Evaluation of prototypes ・Cost, schedule, man-power estimation ・Configuration identification LCGT Development Phases ― Formal Design Reviews ― We are here! Conceptual Preliminary Design Design System Requirement Review Detailed Design Construction & Commissioning Operation Critical Design Review Preliminary Design Review Initial DATA Review Formal Design Reviews - All should be peer reviews. - The process for preparing in advance of the review meetings is extremely important. - Major design decisions should be recorded with reasons for supporting them. Cost of Design Change LCGT Development Phases ― cost profile ― Cost Problem with Japanese funding system Conceptual Preliminary Design Design Detailed Design Construction & Commissioning Operation Actual Ideal Frequency Total cost of design change B A ×B Conceptual Design Preliminary A Cost of design change A Detailed Design Construction B A ×B Conceptual Design Preliminary Design Detailed Design Construction PERT: Program Evaluation and Review Technique Start PERT Chart for LCGT Goal : Critical path Task <5> can start only after tasks <2> and <3> have been completed. Task ID number Required duration (weeks) Start date Finish date Conclusions-1 - LCGT needs more SE oriented approach. プロジェクトの形にはなっていない - LCGT has small organization with limited resources compared with the counterparts abroad. 極めて小さな組織 - Small organization needs different SE approach as opposed to the one by large organizations. 独自のSE手法を追求 - seeking for extremely efficient way of planning, development and operation 高い効率を追求 Conclusions-2 Projects with small organization have obviously disadvantages, but they have advantages as well. 小さい組織には有利な点もある Small organization could lead to - a flexible project management - minimum documents - minimum red-tape meetings or duplicated reviews - quick decisions - reliable interface control Conclusions-3 Summing up: Smaller, Faster, Better! END