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ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 Ethical and Environmental Analysis Year: 2017 Semester: Spring Team: 15 Creation Date: March 30, 2017 2017 Author: Sid Parida Project: Guitamatic Last Modified: August 2, Email: [email protected] 1.0 Environmental Impact Analysis The Guitamatic is a self-playing guitar machine designed to accompany musician during live performances when they cannot afford to pay for a live session musician. Although relatively safe to use, the Guitamatic does have environmental consequences in all 3 stages of its life cycle, which are manufacture, normal use and disposal. We will start by looking at each of these life cycles and what impact the product has on the environment. A. Manufacture Each component of the product has a different impact on the environment. The product is made out of a variety of materials and the resulting impacts are described below. 1. Wooden guitar base: We use a wooden base to hold the guitar in place. The major environmental impact from this arises in the wood procuring processes. Deforestation is a major environmental concern of modern times. According to the Environmental Defense Fund (EDF), a leading green group, 32 million acres of tropical rainforest were cut down each year between 2000 and 2009—and the pace of deforestation is only increasing [1]. This in turn is increasing greenhouse emissions which further the damage caused. 2. Aluminum Support Structure, Printed Circuit Boards, Power Supply & Solenoids: All the other materials used in our project have one thing in common. They are made out of metals. The mining industry is a major source of pollution. The amount of energy needed to make aluminum is 211 GJ per tonne, compared with 22.7 GJ per tonne for steel [2]. Therefore, we will have to consider other materials to build the structure and maintain the structural integrity necessary to support the machine. https://engineering.purdue.edu/ece477 Page 1 of 7 ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 Further the extraction of rare earth metals has its own concerns. During the processing of fabricating circuit patterns, copper etching and circuit soldering, the ink is used to cover and protect part of the copper foil. It is drained away which brings about a lot of organic matter with high concentration. Some COD is up to 10 ~ 20g / L. The wastewater accounts for about 5% of the total amount of water [3]. This can be minimized in turn by reducing the size of the PCBs. Finally, the copper needed to build the wires and solenoids come at an expense. The copper mining industry is also a source of pollution. In places like the Montana town, however, the practice of copper mining has disastrously polluted waters, severely degrading water quality and killing aquatic life [4]. Further, the sulfur used in the froth floatation process to extract copper is a major pollutant of water bodies all around the world [5]. B. Normal Use In day-to-day use, the Guitamatic’s biggest source of environmental impact comes from its dependence on power supply. We do not use batteries as the power supply needed to drive the solenoids needs to have a higher output voltage. Therefore, the power supply we use is based off of a wall outlet and reduces the impact produced by turnover of dead batteries. However, we do need to take into account the environmental impact of the generation of electricity itself. In today’s world, about 66 % of the energy in the world’s energy is derived from the burning of coal and natural gas [6]. Both of these sources are nonrenewable and pose significant environmental issues. Pollution is caused by two major factors: the emission of harmful greenhouse gases during fossil fuel extraction and during the actual burning of the fossil fuel. According to an estimate by the Center for Climate and Energy Solutions, the burning of coal alone produced 24.5% of the greenhouse emissions in the United States [7]. Although not implemented in the current model, we will consider removing dependency on a wall outlet and instead suing a renewable source of energy to power the Guitamatic. https://engineering.purdue.edu/ece477 Page 2 of 7 ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 The primary alternative would be to use a solar power supply, but given the energy needs of the system as of now, further optimization in terms of power usage is needed before we can substitute the wall power supply with a cleaner source. C. Disposal During disposal, the same concerns arise as during the manufacturing. The materials used in the Guitamatic affect how environmental friendly the disposal/possible recycling of the materials is. A breakdown of the possibilities follows: 1. Wooden guitar base Wood waste is the second largest component of construction and demolition (C&D) debris after concrete. According to an article on thebalance.com, wood waste accounts for 20 to 20 percent of construction based landfill waste [8]. However, the wood recycling percentage is not as high as other materials like metals and concrete. In our use case, the wood structure is extremely reusable as it can be directly chopped of other sue or recycled to create new ply wood. 2. Aluminum Support Structure The aluminum association points out that aluminum is the most valuable in terms of recyclability. In fact, a billion dollar per year, can recycling industry exists in the US alone. Recycling a can of aluminum saves enough energy to power an iPod for an hour [9]. As we use pure aluminum support structures and as it does not rust, during disposal the aluminum can be recycled completely and effectively. 3. Printed Circuit Boards The printed circuit boards use precious metals that can be recycled. Open electronics states there are two main recycling methods for PCBs [10]. Shredding involves the destruction of the PCB using force to extract the precious metals used in the making of the PCB. In the case of our PCBs we can shred it to extract back the silicon. This does come at the expense of the use of significant energy, which is a concern as energy production does lead to pollution. However, the advantages definitely outweigh the disadvantages in this case. The 2nd method involves the physical dismantling of the PCB to reuse the electrical components on the PCB. In our PCBs we can reuse the ICs, transistors, capacitors, resistors and much more. The ideal recycling would involve physical dismantling followed by shredding which will lead https://engineering.purdue.edu/ece477 Page 3 of 7 ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 to maximum reuse of materials at a cost of energy use utilized in the shredding process. 4. Power Supply & Solenoids The power supplies and the solenoids have multiple copper coils which can be easily recycled. Copper is an essential trace element needed for the healthy development of most plants, animals and human beings. In general, moderate excess quantities of copper are not known to cause problems. Every care is taken to avoid wasting copper and it is recycled where possible [11]. Excess copper is not allowed to escape into the atmosphere as fume, nor into discharged process cooling water, all of which are generally treated to keep the amount of copper within agreed limits. Other metals associated with copper alloys are generally not in a form that is dangerous. However, when fume is generated, for example by melting or welding, it may be necessary to use fume extraction equipment. In addition the solenoids are made out of aluminum and the possible environmental impact of aluminum has been discussed above already. 2.0 Ethical Challenges The Guitamatic when used according to specified guidelines is safe for day-to-day use. However, the involvement of moving parts, a high voltage power supply and small components pose some ethical issues that need to be addressed. We will take a variety of measures. The following is an analysis of the major concerns: A. The high voltage power supply 1. Issue: The high voltage power supply necessary to drive the solenoids is a potential threat and possible source of injury for the users of the Guitamatic. The major problem here is not from the voltage but from the current. As the total current is on the order of Amps, which is sufficient to kill a human being [12], measures need to be taken to ensure the human operator does not come in contact with naked wires. 2. Measures: The best and most efficient way to prevent such injuries is to make sure the power supply used is of high quality. We will also use thick insulated copper wires to make sure that the product can withstand. Proper casing to meet the ISO 1413 standard for shock resistance can be insured by using a special case to enclose https://engineering.purdue.edu/ece477 Page 4 of 7 ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 the power supply to minimize fatality and interference from the electromagnetic field created by the wires. Besides we will also include a warning on the user manual to avoid the presence of a high voltage power supply and advise precaution against naked wires and humid conditions. B. Moving Parts 1. Issue: The Guitamatic has solenoids, which move and pose two types of damage possibilities. First, we have to consider that the user’s actual guitar can be damaged or even worse rendered useless by strong solenoids which damaged the frets and pickups. Second, there is a small possibility of fingers and being actually damaged by the solenoids if used improperly. 2. Measures: To address the issue of guitar damage, the tips of the solenoids can be padded so that even in the case of accidental movement the frets are not damaged. Further, during the manufacturing process testing can be performed to ensure that the solenoids used do not exceed to tensile strength of the wood used on frets, so that they never break or are damaged. Secondly the user can be advised to never manually handle the machine while the machine is in operation. The power should always be powered down before dismantling the machine and storing the guitar away. This will ensure that the moving parts never hurt the user. C. Small Parts 1. Issue: The Guitamatic has multiple small components especially the solenoids and the PCBs. According to the Consumer Product Safety Commission, a small part is any object that fits completely into a specially designed test cylinder 2.25 inches long by 1.25 inches wide that approximates the size of the fully expanded throat of a child under three years old [13]. The Guitamatic has these parts in abundance, which pose a serious choking hazard especially for younger users. 2. Measures: This issue can be resolved by advising caution on the part of the user. First, we will put CPSC compliant choking hazard warnings on the product documentation and then in the user manual advise that while using the product care be taken that the small parts should not be consumed. Secondly, the entire system can properly encased so that easy access to the parts is not possible, reducing the risk of a hazard. https://engineering.purdue.edu/ece477 Page 5 of 7 ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 3.0 Sources Cited [1] “Deforestation and Its Extreme Effect on Global Warming,” Scientific American, 12-Nov2012. [Online]. Available: https://www.scientificamerican.com/article/deforestation-andglobal-warming/. [Accessed: 31-Mar-2017]. [2] “Aluminium production & environmental impact,” Greenspec. [Online]. Available: http://www.greenspec.co.uk/building-design/aluminium-production-environmental-impact/. [Accessed: 31-Mar-2017]. [3] “The Pollution of PCB Boards,” Gold Phoenix. [Online]. Available: http://www.goldphoenixpcb.com/html/Support_Resource/others/arc_142.html. [Accessed: 31-Mar-2017]. [4] I. O. Publications, “Copper Mining in Montana: The Environmental Impacts - Nature and Environment,” Mother Earth News, 05-Nov-2014. [Online]. Available: http://www.motherearthnews.com/nature-and-environment/sustainable-communities/coppermining-ze0z1411zcalt. [Accessed: 31-Mar-2017]. [5] “Copper production & environmental impact,” Greenspec. [Online]. Available: http://www.greenspec.co.uk/building-design/copper-production-environmental-impact/. [Accessed: 31-Mar-2017]. [6] “U.S. Energy Information Administration - EIA - Independent Statistics and Analysis,” What is U.S. electricity generation by energy source? - FAQ - U.S. Energy Information Administration (EIA). [Online]. Available: https://www.eia.gov/tools/faqs/faq.php?id=427&t=3. [Accessed: 31-Mar-2017]. https://engineering.purdue.edu/ece477 Page 6 of 7 ECE 477: Digital Systems Senior Design Last Modified: 08-02-2017 [7] “Coal,” Coal | Center for Climate and Energy Solutions. [Online]. Available: https://www.c2es.org/energy/source/coal. [Accessed: 31-Mar-2017]. [8] R. LeBlanc, “The importance of wood recycling for C&D,” The Balance. [Online]. Available: https://www.thebalance.com/wood-recycling-construction-2877760. [Accessed: 31-Mar-2017]. [9] “Recycling,” Recycling | The Aluminum Association, 24-Sep-2014. [Online]. Available: http://www.aluminum.org/industries/production/recycling. [Accessed: 31-Mar-2017]. [10] “PCB Recycling: The Core of Your Electronics Is More Valuable Than You Think,” Open Electronics. [Online]. Available: https://www.open-electronics.org/pcb-recycling-the-coreof-your-electronics-is-more-valuable-than-you-think/. [Accessed: 31-Mar-2017]. [11] N., “Copper | SA Recycling,” www.sarecycling.com. [Online]. Available: http://www.sarecycling.com/items-we-accept/copper/. [Accessed: 31-Mar-2017]. [12] “The Fatal Current,” Electrical Safety: The Fatal Current. [Online]. Available: https://engineering.dartmouth.edu/safety/electrical/TheFatalCurrent.html. [Accessed: 31Mar-2017]. [13] “Small Parts for Toys and Children's Products Business Guidance,” CPSC.gov, 14-Oct2016. [Online]. Available: https://www.cpsc.gov/Business--Manufacturing/BusinessEducation/Business-Guidance/Small-Parts-for-Toys-and-Childrens-Products. [Accessed: 31Mar-2017]. https://engineering.purdue.edu/ece477 Page 7 of 7