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VOLUME LXIII • NUMBER 11 • November 2014 • $3.75 g n i z i m i n i s ’ M t c u d o r P e t t s c a a p W m I l u f m Har g tin ls l u i ns eta o D a C ing 527 i 3 in t rg Lis 79i 7 5 V tory 041 20 rec all 8 Di C 9,000 Unique Visitors Each Month!! Each and every business day, more than 200 prospective customers access our electronic directories! And the numbers keep growing each and every month. Whether they’re searching for manufacturers’ representatives and distributors, or consulting firms, or contracting firms, or professional services firms, www.vaeng.com is where they go to find what they need. If your company profile is not currently listed, call Richard Carden at 804.779.3527 or send an email to [email protected] to make sure the most complete information about all your firm’s products and services, including links to your site, is available when they come. Volume LXIII Number 11 November 2014 THE TOP OF THE NEWS Focus of Continuing Research Take advantage of our ‘Money Back’ guarantee to enjoy the only publication dedicated exclusively to Virginia’s Engineers. Join the thousands of other professionals already in the know for just pennies an issue. Don’t Miss Out — Subscribe Now! www.vaeng.com E-mail FAX Snail-mail [email protected] 804.779.3032 The Virginia Engineer 7401 Flannigan Mill Road Mechanicsville, VA 23111-6056 Moving? Don’t forget to stay in touch! Send us your new address before you move, and your next issue will reach you at your new address. 6 Examining the Mechanics of Coiling Natural Curvature Affects Process 8 Researchers Fight Drug Counterfeiting High-Tech Label Is Newest Tool 9 Underwater Landslide Possible Contributor To Deadly Tsunami Predicting Electric Power Blackouts 10 Prior Event Protection Strategies Developed World’s Thinnest Electric Generator Not Yet A Subscriber?! 4 Reducing Waste’s Harmful Impact 13 Could Lead To Wearable Devices Fighting The Spread of Ebola U.S. Army Lab Plays Key Role 16 THE BEST OF THE FEATURES Engineers On The Move 12 Professional Directory 22 Bits and Pieces 21 Index to Advertisers 25 The Outer Edge 26 The Virginia Engineer (ISSN 0504-4251/USPS 900-720) is published monthly, all rights reserved. Tel: 1-877-779-3527. Postmaster: Forward address changes to 7401 Flannigan Mill Rd., Mechanicsville, VA 23111. Address all correspondence to Richard O. Carden, II, at the address above. Subscriptions: 1 year-$20.00; 2 years-$38.00; 3 years-$55.00; single copy, $3.75 plus S&H, except January Annual Directory Issue, $25.00 plus S&H. Editorial and advertising deadline: 20th of month prior to the month printed. Periodical postage paid at Mechanicsville, VA and other offices. www.vaeng.com www.vaeng.com – Page 3 THE VIRGINIA ENGINEER even though they were the size of sand grains”, said Rowshyra Castañeda, a former McGill MSc student (now at University of Toronto) and the lead author of Reducing the impact of hu- sives. Owing to their small size the study. At some locations, the reman created waste and its re- and buoyancy, they may readily sultant environmental pollution pass through sewage treatment searchers measured over a continues to be the focus of re- plants. Microplastics are a glob- thousand microbeads per liter searchers across the nation and al contaminant in the world’s of sediment, a magnitude that throughout the world. With as- oceans, but have only recently rivals the world’s most consociated costs in the billions, been detected in the surface wa- taminated ocean sediments. “We were surprised to find such conthese research efforts encompass ters of lakes and rivers. reductions in source waste genIn research being funded by centrations at the bottom of a river,” noted McGill eration that lead inprofessor Anthony exorably to increased Ricciardi, who suenvironmental degpervised the study. radation in the form “It was previously of land, water, and assumed that floatair pollution. ing microplastics are As possibly the flushed through rivmost ubiquitous ers to the sea. Now source of man-made we have evidence environmental polluthat rivers can act as tion, plastic waste has a sink for this pollulong been recognized tion.” as a massive problem The prevalence of in search of a solution. Found in abun- Previously undocumented in North American rivers, con- microplastics in the dance in the world’s centrations of microplastic particles in the St. Lawrence St. Lawrence River oceans and on every River were found to be as high as those found in the world’s raises the possibility continent, a team of most contaminated ocean sediments, the first time such that they are being researchers from Mc- pollutants have been found in freshwater sediments. Photo consumed by fish and other animals. The Gill University and courtesy of Anthony Ricciardi. environmental efthe Quebec government have now discovered mi- the Quebec Centre for Biodiver- fects of microplastics are poorly croplastics (in the form of poly- sity Science, researchers lowered known; but the surfaces of such ethylene ‘microbeads,’ less than a steel grab from a boat to col- particles attract chemical pollut2 mm in diameter) widely dis- lect sediment from ten locations ants, including PCBs, which can tributed across the bottom of the along a 320-km section of the be transferred to animals that St. Lawrence River, the first time river from Lake St. Francis to ingest the plastics. “At present, such pollutants have been found Québec City. Microbeads were we cannot predict the consein freshwater sediments. sieved from the sediment, and quences of the accumulation of The microbeads likely origi- then sorted and counted under a these non-biodegradable parnate from cosmetics, household microscope. “We found them in ticles in freshwater ecosystems” cleansers, or industrial cleans- nearly every grab sample taken. added Prof. Ricciardi, whose lab ers, all products in which they The perfect multicolored spheres is investigating whether the miare commonly used as abra- stood out from natural sediment, crobeads are being consumed by Research Seeks To Minimize Waste Product’s Harmful Impact Page 4 – November 2014 The Virginia Engineer fish in the river. While no legislation has yet been proposed in Canada, growing recognition of microplastics as an emerging threat to waterways has led some U.S. states (Illinois, New York, Minnesota, Ohio, and California) to adopt or at least consider legislation that bans the use of plastic microbeads in cosmetics. However, plastic waste contamination is unfortunately not limited to the world’s oceans, rivers, and other waterways. It’s old news that opensource 3D printing is cheaper than conventional manufacturing, not to mention greener and incredibly useful for making everything from lab equipment to chess pieces. Now another star can potentially be added to the 3D printing constellation. More widespread use may actually help lift some of the world’s most destitute people from poverty while simultaneously cleaning up a major blight on the earth’s land surfaces. “We are creating a new class of material called ethical 3D printing filament, like fair trade coffee,” explained Joshua M. Pearce, an associate professor in Materials Science and Engineering and Electrical and Computer Engineering at Michigan Technological University (Michigan Tech). “It’s a way to help the poorest of the poor up the economic ladder.” Waste pickers in the developing world barely eke out a living scouring landfills for trash to sell. They usually don’t bother with plastic, however, because it has almost no value. B u t thanks to an emerging market, waste plastic may soon be a more alluring target; it can serve as a feedstock for 3D printer Michigan Tech's Joshua Pearce printed this DremelFuge filament. chuck using 3D filament made from discarded plastic. Photo W h a t courtesy:Sarah Bird/Michigan Technological University. makes it especially attractive is the cost • a regular work week of 48 of conventional filament made hours and a ban on child labor from virgin plastic: about $35 to and forced labor; • manufacturing practices that $50 a kilogram. Dr. Pearce’s group has al- are environmentally conscious; ready developed a recyclebot • safeguards for workers’ health that turns milk jugs and other and safety; plastic trash into filament for • the right to unionize; and pennies on the dollar. And next- • a ban on discrimination and generation commercial-grade sexual and physical harassment. Businesses that make or use recyclebots are creating opportunities for businesses. But for ethical filament could charge waste pickers to truly benefit, a premium for their product, Dr. Pearce emphasizes that the though it would still cost less recycled filament industry must than conventional 3D filament. adhere to certain fair labor and “Filament prices are so high that places like Protoprint could sell environmental practices. Here’s how it would work. their filament at half that price Under fair trade standards for and still give pickers a living ethical 3D printing filament, wage while doing good for the manufacturers would guarantee environment,” said Dr. Pearce. Protoprint, a 3D printing that their enterprise meets cerfirm in Pune, India, is collaborattain conditions, which Dr. Pearce and his colleagues published in ing with techfortrade, a Londonthe Journal of Sustainable Develop- based nonprofit that harnesses technology to eliminate poverty ment, including: • minimum pricing to assure through economic development. that workers receive fair wages; After working with Dr. Pearce, • a fair-trade premium added techfortrade now plans to fully to the filament’s price that supContinued on page 19. ports development projects; The Virginia Engineer www.vaeng.com – Page 5 THE VIRGINIA ENGINEER Researchers Examine the Mechanics of Coiling When one sends an email from Boston to Beijing, it travels through submarine optical cables that someone had to install at some point. The positioning of these cables can generate intriguing coiling patterns that can also cause problems if, for instance, they are tangled or kinked. The the Massachusetts Institute of Technology (MIT), has been collaborating on a project that, in exploring these issues, bridges engineering mechanics (Reis’s group) and computer graphics (Grinspun’s group). The researchers, funded by a National Science Foundation (NSF) MoMIDR Collaborative grant under CMMI, combined precision model experiments with computer simulations and examined the mechanics of coiling, Discrete elastic rods, used for hair simulation here, are discovering in also being used to predict the coiling of undersea com- particular that munication cables. Image courtesy Eitan Grinspun/ the natural curColumbia Engineering. vature of the rod dramatideployment of a rodlike struc- cally affects the coiling process. ture onto a moving substrate is Their study was published recommonly found in a variety of cently in an online edition of engineering applications, from “Proceedings of the National the fabrication of nanotube ser- Academy of Sciences” (PNAS). pentines to the laying of subma“This was a fun, fruitful colrine cables and pipelines, and laboration,” says Prof. Grinsengineers for years have been pun. “We did something totally interested in predicting the me- new and different: we took a chanics of filamentary structures computer algorithm that we had and the coiling process. designed for Hollywood, and, A team led by Eitan Grin- by teaming up with Prof. Reis’s spun, associate professor of group, discovered that this same computer science at Columbia algorithm served as a predictive Engineering, and Pedro Reis, tool for engineering mechanassociate professor of mechani- ics of thin filaments, rods, and cal engineering and civil and pipes. It’s exciting to think that environmental engineering at this computer model can serve Page 6 – November 2014 The Virginia Engineer both creative and engineering enterprises.” Prof. Grinspun’s simulation technology, Discrete Elastic Rods, was originally developed to animate hair and fur in film and graphics applications, licensed and used in Photoshop for realistic paintbrushes, and by Weta Digital for use in films such as The Hobbit and Planet of the Apes series. Prof. Reis, who is an experimental mechanician at MIT, was studying how buckling of thin elastic structures can be turned on its head: buckling is normally feared by engineers as a potential failure of a design, but what if it could be used as a functional component of a design? The two researchers decided to investigate how cables are deployed, both at the nanoscale, in stretchable electronics, and the macroscale, such as the deployment of internet communication cables on the ocean floor. The collaboration between them began when Prof. Reis invited Prof. Grinspun to visit his lab at MIT. “We wondered if our seemingly distant worlds could be bridged by a common vision,” says Prof. Grinspun. “We both wanted to understand how physical objects move by looking at how their geometry, or shape, affects their motion. Cables, being long and slender, were ideal candidates for study. But could the technology we built at Columbia Engineering for visually striking film and special effects be sufficiently accurate to agree with Prof. Reis’s hard and precise experimental data?” With support from the NSF, Profs. Reis and Grinspun re- cruited doctoral students Khalid Jawed (MIT) and Fang Da (Columbia Engineering) to study cable deployment in detail. In their PNAS article, the researchers describe how seemingly benign decisions, such as the diameter of a spool, or the speed at which a cable is deployed, can dramatically affect the way that the cable lies on the ground. They created a map of the different patterns that can arise, from a wiggling meandering mode to steady coiling and on to alternating loops, as the spool diameter or deployment speed are varied. The researchers also identified factors that have relatively little impact on the deployment, among them the height from which a cable is dropped. “These findings have practical impacts on our everyday lives,” Prof. Reis adds. “Take, for instance, an email that travels along a transoceanic communication cable. By better understanding the variables that impact the deployment of such cables, we can better balance considerations such as expense (the length of the cable deployed, the amount of time to deploy the cable), signal quality (tangled cables can be more prone to interference), and the resilience of the connection (taut cables are more prone to damage due to external factors, such as seismic activity).” “Translating computer tools from computers and validating them against precision model The Virginia Engineer experiments has provided a novel tool for engineering mechanics to tackle the design and analysis of other rodlike structures, which are common in nature and technology,” Prof. Reis continues. “As we move to the next stage, we would like to pursue engineering problems that combine the mechanics of slender filaments with additional ingredients, such as drag, contact, and friction,” adds Prof. Grinspun. “We are looking, for example, at locomotion of bacteria, tying of shoelaces, and hair blowing in the wind.” This article reprinted from materials provided by Columbia University School of Engineering and Applied Science. ## www.vaeng.com – Page 7 THE VIRGINIA ENGINEER High-Tech Labels Are Newest Tool To Fight Drug Counterfeiting Almost magically, an outline of Marilyn Monroe's iconic face appeared on the clear, plastic film when a researcher fogs it with her breath. Terry Shyu, a doctoral student in chemical engineering at the University of Michigan (UM), was not actually performing a magic trick, but rather demonstrating a new high-tech label for fighting drug counterfeiting. While the researchers don't envision movie stars on medicine bottles, they used Monroe’s image to prove their concept. Counterfeit drugs, which at best contain wrong doses and at worst are toxic, are thought to kill more than 700,000 people per year. While less than 1 percent of the U.S. pharmaceuticals market is believed to be counterfeit, it is a huge problem in the developing world where as much as a third of the available medicine is fake. To fight back against these and other forms of counterfeiting, researchers at U-M and in South Korea have developed a way to make labels that change when you breathe on them, revealing a hidden image. "One challenge in fighting counterfeiting is the need to stay ahead of the counterfeiters," noted Nicholas Kotov, the Joseph B. and Florence V. Cejka Professor of Chemical Engineering who led the Michigan effort. The method requires access to sophisticated equipment that Page 8 – November 2014 can create very tiny features, roughly 500 times smaller than the width of a human hair. But once the template is made, labels can be printed in large rolls at a cost of roughly one dollar per square inch. That's cheap enough for companies to use in protecting the reputation of their products—and potentially the safety of their consumers. "We use a molding process," Shyu said, noting that this inexpensive manufacturing technique is also used to make plastic cups. The labels work because an array of tiny pillars on the top of a surface effectively hides images written on the material beneath. Shyu compares the texture of the pillars to a submicroscopic toothbrush. The hidden images appear when the pillars trap moisture. "You can verify that you have the real product with just a breath of air," Prof. Kotov said. Widespread use of the simple phenomenon could make it easy for buyers to avoid being fooled by fake packaging. Previously, it was impossible to make nanopillars through cheap molding processes because the pillars were made from materials that preferred adhering to the mold rather than whatever surface they were supposed to cover. To overcome this challenge, the team developed a special blend of polyurethane and an adhesive. The Virginia Engineer The liquid polymer filled the mold, but as it cured, the material shrunk slightly. This allowed the pillars to release easily rather than adhere. The pillars are also strong enough to withstand rubbing, ensuring that the label would survive some wear, such as would typically occur during shipping. The usual material for making nanopillars is too brittle to survive handling well. The team demonstrated the nanopillars could stick to plastics, fabric, paper and metal, and they anticipate that the arrays will also transfer easily to glass and leather. Following seed funding from the National Science Foundation's Innovation Corps program and DARPA's Small Business Technology Transfer program, the university is pursuing patent protection for the intellectual property and is seeking commercialization partners to help bring the technology to market. This work was recently reported in a paper titled, "ShearResistant Scalable Nanopillar Arrays with LBL-Patterned Overt and Covert Images," published recently in the journal Advanced Materials. It was funded by the Defense Advanced Research Projects Agency; the National Science Foundation; the Korea Ministry of Science, Information and Communications Technology and Future Planning; the Ministry of Knowledge Economy; and the Korea Evaluation Institute of Industry Technology. This article reprinted from materials provided by the University of Michigan. ## Underwater Landslide Possible Contributor To Deadly Tsunami cently published in the journal Marine Geology. Most assumed that the massive size of the earthquake was enough to create the An ocean engineer at the Uni- propagate the large waves that waves that were observed. versity of Rhode Island (URI) struck Sanriku. So the URI engi“It raises questions about has found that a massive under- neers and colleagues at the Brit- how we’ve been doing tsunami water landslide, combined with ish Geological Survey and the predictions in the past,” he said. the 9.0 earthquake, was respon- University of Tokyo went look- “We generally have just considsible for triggering the deadly ing for evidence that something ered the largest possible earthtsunami that struck Japan in else happened there. quake, but we seldom consider March 2011. underwater landslides Professor Stephan An ocean engineer at the University as an additional source,” Grilli, an international of Rhode Island (URI) has found that a despite the fact that large leader in the study of tsu- massive underwater landslide, combined tsunamis in 1998 in Papua namis, said the generally with the 9.0 earthquake, was responsible New Guinea and in 1946 accepted explanation for for triggering the deadly tsunami that in the Aleutian Islands the cause of the tsunami struck Japan in March 2011. were discovered to have had been the earthquake, been generated by a comthe fifth largest ever measured, Reviewing surveys of the bination of earthquakes and unwhich created a significant uplift seafloor conducted by Japanese derwater landslides. and subsidence of the seafloor. scientists before and after the Prof. Grilli also said that his While that adequately explains earthquake, the scientists found analysis is under considerable the 10-meter surge that affected signs of a large slump on the scrutiny because it brings into much of the impacted area, Prof. seafloor – a rotational landslide question whether Japan had adGrilli said it cannot account for 40 kilometers by 20 kilometers equately prepared for natural the 40-meter waves that struck in extent and 2 kilometers thick disasters prior to the 2011 event. a 100-kilometer area of Japan’s that traveled down the slope of “There is a lot at stake in Jamountainous Sanriku Coast. the Japan Trench, leaving a hori- pan,” he explained. “Tsunami “Computer models have not zontal footprint the size of Paris scientists working for governbeen able to explain the large in- that could only have been cre- ment agencies use tsunami reundation and run-up on the San- ated by a 100-meter uplift in the turn periods that are much too riku Coast using the earthquake seafloor. The earthquake only low in their calculations, leading alone,” Prof. Grilli explained. raised the seafloor 10 meters. them to underestimate the tsu“Our model could only get in“Underwater landslides tend nami risk. All of the safety proceundation up to 16 or 18 meters, to create shorter period tsunami dures they have in place, includnot 40. So we knew there must waves, and they tend to con- ing at nuclear power plants, are be another cause.” centrate their energy in a small still based on underestimating In a series of models, Prof. stretch of coastline,” said Prof. the maximum earthquake likely Grilli and his former doctoral Grilli. “The train of waves from to strike Japan, and they understudent Jeff Harris worked back- the landslide, combined with the estimate the maximum tsunami, wards in time to recreate the earthquake generated waves, to- too. Japan is working toward removement of the seafloor from gether created the 40 meter inun- vising their approach to tsunami the earthquake and concluded dation along the Sanriku Coast.” hazard assessment, but this will that an additional movement Prof. Grilli said it has been take time.” underwater about 100 kilome- difficult to convince his JapaThis article reprinted from ters north of the earthquake’s nese colleagues of his research materials provided by the Uniepicenter must have occurred to group’s results, which were re- versity of Rhode Island. ## The Virginia Engineer www.vaeng.com – Page 9 THE VIRGINIA ENGINEER Predicting Electric Power Blackouts Prior To Actual Event The 2003 Northeast blackout, Energy Systems Group are dethe largest power outage in Unit- veloping tools to improve grid ed States history, began with one protection operation analysis power line in Ohio going offline and prediction under different and ended with more than 50 scenarios. These new grid promillion people without power tection tools are not only for throughout the Northeast and the Canadian province of Ontario. Despite the apparent failure of the electric grid during such cascading events, blackouts aren’t necessarily grid failures. In fact, blackouts are more often the result of automated protec- High-voltage transmission lines. Photo; ORNL. tion measures put in place to ensure power surges or downed familiar events like equipment power lines don’t damage trees, failures, energy shortages or people, appliances or other parts extreme weather, but they can also protect against influxes of of the grid. In the past, utility engineers renewable energy sources and have used static models of local “smart” grid components, such electric grids to aim for single- as communication devices and contingency, worst-case scenario sensors, which both pose new protection strategies rather than protection challenges. “We’re integrating existing dynamic, real-time solutions to a tools to do an even better job at unique grid disturbance. Through advanced modeling what they already do,” Smith and computer simulation, Tra- said. “We eventually want to vis Smith and fellow R&D staff feed real measurements from the members in the Department of grid into the model, which for Energy’s Oak Ridge National utilities means a faster response Laboratory (ORNL) Power and time because they can plan for Page 10 – November 2014 The Virginia Engineer individual scenarios.” For decades, utility planning engineers have used the Power System Simulator for Engineering (PSSE) or comparable software to plan utility infrastructure and power distribution. PSSE executes dynamic simulations of power transmission so engineers can analyze and optimize the grid’s performance. Once planning engineers plan the grid, protection engineers must design protection strategies that are based on that plan. “Protection engineers ask, ‘If something goes wrong, if there’s a fault, can we isolate one part of the system?’,” said Smith, who worked as a protection engineer for multiple utilities and consultant for more than 15 years before coming to ORNL. To simulate faults, or changes in electric current that typically indicate something has gone wrong on the grid, protection engineers use Computer Aided Protection Engineering (CAPE) software. However, predicting the protection strategy needed for any number of events—from a tree felling a power line during a storm to an abrupt rise or fall in consumer demand—is a much heavier computational burden than planning for the system to work under normal conditions. “When protection engineers look at the grid, they are studying it under static conditions,” Smith noted. “So they simulate a fault to see what happens, but that simulation is not taking into account real-time dynamics on the grid.” In the end, grid protection relies on a string of automated protective relays, devices placed on transmission lines and substations. If a relay registers a disturbance, such as a drop in voltage, it will trip a switch and shut off local power. More often than not, protective relays are older electromagnetic devices that cannot transmit data to the utility company. “Technicians often have to physically go to the substation and pull out a data file to understand what happened,” Smith explained. When the first hours of a blackout are spent investigating what caused the outage, it can be difficult to prevent adjacent relays from tripping and creating further problems. For real-time solutions, Smith is developing a detailed protection program for ORNL’s consolidated PSSE/CAPE software that analyzes changes in parameters such as current, voltage, frequency and impedance to coordinate protective relays into a low-impact protection strategy as an event is occurring. He is refining the program and investigating the impact of renewable energy on grid protection using models of the Eastern Interconnection (EI), one of the nation’s major grids, for the years 2008– 21. The models are provided by the Eastern Interconnection Reliability Assessment Group, which analyzes and forecasts EI transmission conditions. “The program script is automated so it can quickly analyze all the contingencies and provide a guidebook for a range of circumstances,” Smith said. One of the biggest R&D challenges is related to the size of the computational problem, which slows simulation times. For models that simulate the grid five to 10 years from now, an infusion of wind energy, small-system energy storage devices and communicating sensors makes the amount of computation even more daunting, and simulation time steps shrink from milliseconds to microseconds to detect viruses or cyber-attacks. “Once you have a faster, smarter grid, you need protection for a faster, smarter grid,” Smith said. “I’m working with computer scientists at ORNL to see if we can push the model to run faster than real-time speeds so we can predict what will happen before it happens.” While Smith says he currently may be “the only person in the world using this kind of program right now,” he predicts utility companies worldwide will adopt real-time protection analysis in the next few years. It will happen “soon, if we see a large blackout,” Smith said. “We’ll zoom into the model using EMT (Electro Magnetic Transients), see what is happening among protective relays, and run higher resolution time step simulations to solve the problem before it gets out of hand.” This research is funded by the DOE’s Office of Electricity Delivery and Energy Reliability Advanced Modeling Grid Research Program. This article reprinted from materials provided by Oak Ridge National Laboratory. ## The Virginia Engineer EnerSys™ has the power you want, where you want it, with a complete range of UPS batteries and a service network to support your mission critical 24-7-365 applications, worldwide. 2260 Dabney Road Richmond, VA 23230 800-332-7316 www.ipsofva.com www.vaeng.com – Page 11 ENGINEERS and THEIR COLLEAGUES On The Move ... Additional coverage of Engineers and Their Colleagues On The Move including photographs is available at www.vaeng.com McKim & Creed, Inc. has announced that Kevin Worsham, E.I.T., has joined the company’s Norfolk office as a sewer system evaluation survey (SSES) engineer in training. Certified with the National Association of Sewer Service Companies (NASSCO), Mr. Worsham earned a B.S. degree in Civil and Environmental Engineering from Virginia Tech. Prior to joining the firm, he worked as a staff environmental engineer with Environ-Civil Engineering, Ltd. Draper Aden Associates is pleased to announce that William F. Mason-Deese has joined the Environmental Team as a staff geologist in the firm’s Blacksburg office. Mr. MasonDeese holds a B.S. degree in Geology from Guilford College and an M.S. degree in Geology from the University of Georgia. Dewberry has announced that Meaghan O’Brien, LEED AP, has joined the firm’s Richmond office staff as a project manager. With more than 16 years of civil engineering experience, including commercial and industrial site plan development, Ms. O’Brien earned her B.S. degree in Civil Engineering from Virginia Tech. Dewberry has also recently announced the promotions of: Page 12 – November 2014 Maxwell P. Chance, P.E., to senior associate in the firm’s Richmond office. With more than 15 years of engineering and project management experience in water/wastewater projects, as well as site/civil design projects for energy infrastructure clients, he earned his B.S. degree in Civil Engineering from the Virginia Military Institute; and Jeff Gangai, CFM, has been promoted to senior associate in the firm’s Fairfax office. With more than 15 years of experience, he is a national expert in coastal flood hazard analyses and mapping and has presented at numerous industry conferences around the U.S. Mr. Gangai has a bachelor’s degree in Maritime Systems Engineering from Texas A&M University. Anderson & Associates, Inc. welcomes Derek Harris as Blacksburg Survey Technician. Virginia Tech’s Ted and Karyn Hume Center for National Security and Technology has named Jonathan Black as its first associate director of research for aerospace systems. He is an associate professor of aerospace engineering at Virginia Tech and a member of the Center for Space Science and Engineering Research, also known as Space@VT. Prior to joining The Virginia Engineer the faculty at Virginia Tech, Prof. Black served as an associate professor in the aeronautics and astronautics department at the Air Force Institute of Technology, Wright-Patterson Air Force Base, Ohio, where he was the founding director of the Center for Space Research and Assurance. Xueyang Feng has been appointed assistant professor of biological systems engineering in Virginia Tech’s College of Agriculture and Life Sciences. Dr. Feng received his Ph.D. from Washington University in St. Louis in Environmental and Chemical Engineering, and B.S. degrees in Environmental Engineering from Hauzhong University of Science and Technology, and Biology from Wuhan University. During his graduate career, Dr. Feng was a postdoctoral fellow in the Department of Chemical and Biomolecular Engineering at the University of Illinois at Urbana-Champaign. Ram B. Gupta, Ph.D. recently assumed his position as the new associate dean for research with the Virginia Commonwealth University School of Engineering. Previously serving as program director for energy for sustainability with the National Science Foundation, Dr. Gupta ‘s academic background includes nearly two decades as professor of chemical engineering at Auburn University. He earned his Ph.D. in chemical engineering in 1993 from the University of Texas at Austin, followed by two years of postdoctoral work at the University of California, Berkeley. Dr. Gupta also holds the position of professor with the Department of Chemical and Life Science Engineering. ## World’s Thinnest Electric Generator Developed pocket,” explained James Hone, professor of mechanical engineering at Columbia and co-leader of the research. “Proof of the piezoelectric effect and piezotronic effect adds new functionalities to these twodimensional materials,” added Zhong Lin Wang, Researchers from Columbia Engineering and Regents’ Professor in Georgia Tech’s School of Mathe Georgia Institute of Technology (Georgia terials Science and Engineering and a co-leader of Tech) have reported that they have made the first the research. “The materials community is excited experimental observation of piezoelectricity and about molybdenum disulfide, and demonstrating the piezotronic ef- the piezoelectric effect in it adds a new facet to the fect in an atomi- material.” cally thin material, Prof. Hone and his research group demonmolybdenum di- strated in 2008 that graphene, a 2D form of carsulfide (MoS2), re- bon, is the strongest material. He and Lei Wang, sulting in a unique a postdoctoral fellow in Prof. Hone’s group, have electric genera- been actively exploring the novel properties of tor and mechano- 2D materials like graphene and MoS2 as they are sensation devices stretched and compressed. Prof. Zhong Lin Wang and his research group Cartoon showing positive and that are optically ex- pioneered the field of piezoelectric nanogeneranegative polarized charges are transparent, squeezed from a single layer of tremely light, and tors for converting mechanical energy into electricatoms, as it is being stretched. very bendable and Image courtesy of Lei Wang/ stretchable. Power & Heat Systems, LLC. Columbia Engineering. In a paper re10005 Whitesel Road • Ashland, VA 23005 cently published online in “Nature”, research groups from the two Your Boiler Specialists institutions demonstrate the mechanical generaFeaturing quality multi-fuel, horizontal and vertical tion of electricity from the two-dimensional (2D) MoS2 material. The piezoelectric effect in this material had previously been predicted theoretically. Piezoelectricity is a well-known effect in which stretching or compressing a material causes it to The best features of Scotch marine and generate an electrical voltage (or the reverse, in Firebox boiler design are combined which an applied voltage causes it to expand or to produce a compact and durable contract). But for materials of only a few atomic wetback boiler. thicknesses, no experimental observation of pi• Welded Construction ezoelectricity has been made, until now. The ob• Compact size servation reported provides a new property for • U-type Flex Joint two-dimensional materials such as molybdenum • Removable Smokeboxes disulfide, opening the potential for new types of • Structural Steel Skid mechanically controlled electronic devices. • Reversing Chamber Design “This material—just a single layer of atoms— • Single Source Responsibility could be made as a wearable device, perhaps integrated into clothing, to convert energy from your If it deals with Combustion, we have your solution! 804.798.1318 • 800.552.6661 body movement to electricity and power wearable [email protected] sensors or medical devices, or perhaps supply www.powerandheatsystems.com enough energy to charge your cell phone in your “Scotch Box” Boilers The Virginia Engineer www.vaeng.com – Page 13 THE VIRGINIA ENGINEER ity. He and postdoctoral fellow Wenzhuo Wu are also developing piezotronic devices, which use piezoelectric charges to control the flow of current through the material just as gate voltages do in conventional three-terminal transistors. There are two keys to using molybdenum disulfide for generating current: using an odd number of layers and flexing it in the proper direction. The material is highly polar, Prof. Zhong Lin Wang noted, so an even number of layers cancels out the piezoelectric effect. The material’s crystalline structure also is piezoelectric in only certain crystalline orientations. For the “Nature” study, Prof. Hone’s team placed thin flakes of MoS2 on flexible plastic substrates and determined how their crystal lattices were oriented using optical techniques. They then patterned metal electrodes onto the flakes. In research done at Georgia Tech, Wang’s group installed measurement electrodes on samples provided by Prof. Hone’s group, then measured current flows as the samples were mechanically deformed. They monitored the conversion of mechanical to electrical energy, and observed voltage and current outputs. The researchers also noted that the output voltage reversed sign when they changed the direction of applied strain, and that it disappeared in samples with an even number of atomic layers, confirming theoretical predictions published last year. The presence of piezotronic effect in odd layer MoS2 was also Page 14 – November 2014 observed for the first time. “What’s really interesting is we’ve now found that a material like MoS2, which is not piezoelectric in bulk form, can become piezoelectric when it is thinned down to a single atomic layer,” said Lei Wang. Researchers from the Georgia Institute of Technology and Columbia Engineering have made the first experimental observation of piezoelectricity and the piezotronic effect in an atomically thin material, molybdenum disulfide (MoS2). Shown is a sample of the material that was tested as part of the research. Image courtesy of Rob Felt/Georgia Tech. To be piezoelectric, a material must break central symmetry. A single atomic layer of MoS2 has such a structure, and should be piezoelectric. However, in bulk MoS2, successive layers are oriented in opposite directions, and generate positive and negative voltages that cancel each other out and give zero net piezoelectric effect. “This adds another member to the family of piezoelectric materials for functional devices,” noted Wenzhuo Wu. In fact, MoS2 is just one of a group of 2D semiconducting materials known as transition metal dichalcogenides, all of which are predicted to have The Virginia Engineer similar piezoelectric properties. These are part of an even larger family of 2D materials whose piezoelectric materials remain unexplored. Importantly, as has been shown by Prof. Hone and his colleagues, 2D materials can be stretched much farther than conventional materials, particularly traditional ceramic piezoelectrics, which are quite brittle. The research could open the door to development of new applications for the material and its unique properties. “This is the first experimental work in this area and is an elegant example of how the world becomes different when the size of material shrinks to the scale of a single atom,” Prof. Hone emphasized. “With what we’re learning, we’re eager to build useful devices for all kinds of applications.” Ultimately, Prof. Zhong Lin Wang notes, the research could lead to complete atomic-thick nanosystems that are self-powered by harvesting mechanical energy from the environment. This study also reveals the piezotronic effect in two-dimensional materials for the first time, which greatly expands the application of layered materials for human-machine interfacing, robotics, MEMS, and active flexible electronics. The study was supported by the U.S. Department of Energy (DOE), Office of Basic Energy Sciences (BES) and U.S. National Science Foundation. This article reprinted from materials provided by Columbia University School of Engineering and Applied Science. ## The Virginia Engineer www.vaeng.com – Page 15 THE VIRGINIA ENGINEER Fighting the Spread of Ebola A quiet solution amidst the rising clamor for answers in the current Ebola crisis comes from a surprising corner of America’s federal laboratory system. Scientists at a U.S. Army research lab in Natick, Mass., have developed and patented a novel chemical system that is now being used to sterilize medical equipment and electronic items used in the treatment of patients on the front lines of the war on Ebola in West Africa. This capability was made possible through the transfer of the technology from the Army lab to a privately held company, ClorDiSys Solutions, which now produces, packages, and markets the solution on a worldwide basis. One of the key research thrusts at the U.S. Army Natick Soldier Research, Development, and Engineering Center is the discovery and development of decontamination technologies to keep the Warfighter healthy and safe from bioterror attack. Natick’s invention is a portable “no power required” method of generating chlorine dioxide (ClO2) gas, one of the best biocides available for combating contaminants that range from benign microbes and food pathogens to Category A Bioterror agents. The starting ingredients used to generate ClO2 are now produced and marketed by Lebanon, New Jersey-based ClorDiSys Solutions, and they can be Page 16 – November 2014 quickly mobilized and applied as a gas to decontaminate or sterilize equipment and surfaces. Dr. Christopher Doona, the lead inventor of this field-portable method for generating ClO2, is a senior research chemist at the center known locally as Natick Labs with extensive experience in ClO2 reaction chemistry. Dr. Doona and his team are credited with inventing and perfecting this process of converting dry powder chemicals into ClO2. Dr. Doona says an important exponent of ClO2 is its versatility as a disinfectant suitable for any industry ranging from textiles, medicine, wastewater treatment and public health, to food safety, personal hygiene, and household uses. ClO2 can be activated in small or large quantities and in varying strength levels from potent enough to sterilize medical instruments to mild enough to use in toothpaste to fight off germs in the mouth. This technology could have ended up like many military technologies, in a Warfighter-only product. However, the Army patented it and the technology transfer specialists at TechLink in Bozeman, Mont., collaborated with Natick’s Technology Transfer Office, to transfer the technology to ClorDiSys, so it could be commercialized and made widely available. Technology transfer such as this, from a government lab to private enterprise, is mandated by Congress and ensures The Virginia Engineer that useful technologies don’t just gather dust on a shelf, but find application in U.S. industry. Jeff DiTullio, business development lead at Natick, is always searching for opportunities where military innovation can be licensed for commercial application. Natick is one of dozens of Department of Defense (DoD) laboratories actively involved in research and technology aimed at benefitting the U.S. Warfighter and giving the military unrivaled operational capability. Working as a conduit between the DoD and the private sector, Montana-based TechLink assisted ClorDiSys in navigating the Army’s licensing process. “It was a perfect scenario. We needed something and the Army had it. TechLink helped us get to the finish line,” explained Paul Lorcheim, ClorDiSys Solutions’ director of operations. “This transfer would not have happened without TechLink,” added DiTullio. ClorDiSys Solutions is a spinout of Johnson & Johnson. The company focuses on generating and using ClO2, providing both powered and unpowered solutions for a variety of applications, and in particular for decontamination and sterilization of pharmaceutical, medical, veterinary, and food facilities. When the opportunity came along to provide ClO2 on the Ebola front, ClorDiSys was willing and ready. “ClorDiSys is proud to be helping to fight the spread of Ebola in Africa,” Mark Czarneski, ClorDiSys Solutions’ director of technology added. “Various “Americans hear in the news world health organizations, in- Postal Facility. Unlike other methods of about outbreaks of E. coli, Liscluding the U.S. government, are preparing chlorine dioxide, no teria, and Salmonella from fresh using ClorDiSys’s gaseous chlorine dioxide to sterilize medical electricity or caustic acids are fruits and vegetables. ClO2 holds equipment contaminated with needed to activate the pow- promise for the food industry Ebola. It has been tested and is dered ClO2, nor is clean water but also, on a smaller scale as a being utilized by these organi- required, making it ideal for use home sanitizer for rinsing fresh zations for a number of appli- in remote field locations. Pack- produce or appliances,” Dr. Doona says. cations.” The The succompany’s ulcess of ClO2 in traviolet light combating Ebdisinfection ola and other system, called pathogens folTORCH, was lows collaboalso utilized ration between by the Unithe DoD and a versity of Nebiotech compabraska Mediny that yieldcal Center to ed a potential perform the treatment for terminal disvictims sickinfection after ened by Ebola. the release of The Ebola antheir first Ebotibody that is a la patient. key component Chlorine Researchers Dr. Christopher Doona and Ms. Florence Feeherry of the of the experidioxide is a U.S. Army Natick Soldier Research, Development, and Engineering Cenmental drug yellow-green ter developed next generation decontamination technologies that safely, called ZMapp gas with a conveniently, and controllably generate chlorine dioxide (ClO2) without was developed faint odor simacids or power. ClO2 kills bacterial spores, viruses, and vegetative cells, ilar to chlorine while minimizing hazards to the user and the environment. Photo courtesy in the Army Medical Rebleach but of David J. Kamm, U.S. Army. search Instiotherwise it is tute of Infecvery different. It has been recognized as a disin- ets of ClorDiSys’s ClO2 prod- tious Diseases and subsequently fectant since the early 1900s and uct, which until recently did not transferred with assistance from has been approved by the U.S. exist, are portable enough to be TechLink to Mapp Biopharmaceutical of San Diego, Calif. Environmental Protection Agen- carried in backpacks. Chlorine dioxide is a broad- ZMapp is credited with having cy (EPA) for many applications. In the modern age, the effec- based biocide that kills spores, saved the lives of two Ameritiveness of ClO2 was confirmed bacteria, viruses, and fungi. To can medical missionaries who at the dawn of the new millenni- date no organism tested against contracted Ebola last July, and um. In the weeks after the 9/11 ClO2 has proved resistant. It has is regarded as one of the most attacks when terrorists sent an- effectively been used to kill bac- promising treatments for Ebola thrax in letters to public officials, terial spores, which are much currently under development. This article reprinted from hazmat teams used ClO2 to de- more difficult to kill than viruscontaminate the Hart Senate Of- es, such as Ebola, according to materials provided by Montana State University TechLink. ## fice Building and the Brentwood Dr. Doona. The Virginia Engineer www.vaeng.com – Page 17 Now more than ever ... reaching your market audience is imperative. The 2015 Annual Directory of Consulting Engineering Services in Virginia As the only reference source of its kind in Virginia, the directory provides professional consulting engineering firms a unique opportunity to highlight their services and areas of specialization for tens of thousands of potential clients each year. Preparations for the 2015 directory are already underway, so make plans now to have the most current information about your firm — office locations and contact information, areas of specialization, description of services, key personnel, and website address — available for those who specify or contract consulting engineering services. For over 50 years, helping our clients to more effectively market their services has been our only business. Call us today at 804.779.3527, or fax a note to 804.779.3032, or send an email to [email protected]. This year, make sure the most comprehensive information about your firm is always available and kept close at hand. www.vaeng.com vaeng.com has gone mobile! Find us at m.vaeng.com. Virginia’s ENGINEERING Address Page 18 – November 2014 The Virginia Engineer Continued from page 5. implement his fair trade standards for filament in the Ethical Filament Foundation. The paper, “Evaluation of Potential Fair Trade Standards for an Ethical 3D Printing Filament,” is coauthored by Dr. Pearce, Savanna R. Feeley of Michigan State University and Bas Wijnen, a PhD candidate in materials science and engineering at Michigan Tech and was published recently in the Journal of Sustainable Development. Concurrent research focusing on alternative power generation systems to advance energy independence and eliminate pollution from fossil fuels continues to show great promise. For example, the promise of fusion energy seems almost too good to be true – zero greenhouse gas emissions, no longlived radioactive waste, and a nearly unlimited fuel supply. Perhaps the biggest roadblock to adopting fusion energy is economics. Fusion power designs simply aren’t cheap enough to outperform systems that use fossil fuels such as coal and natural gas. University of Washington (UW) engineers hope to change that. With funding from the U.S. Department of Energy, they have designed a concept for a fusion reactor that, when scaled up to the size of a large electrical power plant, would rival costs for a new coal-fired plant with similar electrical output. The team has published its reactor design and cost-analysis findings and presented results at the International Atomic Energy Agency’s Fusion Energy Conference in St. Petersburg, Russia. “Right now, this design has the greatest potential of producing economical fusion power of any current concept,” said Thomas Jarboe, a UW professor of aeronautics and astronautics and an adjunct professor in physics. The UW’s reactor, Pictured is the University of Washington’s called the dynomak, start- current fusion experiment, HIT-SI3. It is ed as a class project taught about one-tenth the size of the power-proby Prof. Jarboe two years ducing dynomak concept. Photo courtesy: ago. After the class ended, University of Washington. Prof. Jarboe and doctoral student Derek Sutherland, who crucial to keeping a fusion reacpreviously worked on a reactor tor going. The UW’s design is design at MIT, continued to de- known as a spheromak, meaning it generates the majority of velop and refine the concept. The design builds on exist- magnetic fields by driving elecing technology and creates a trical currents into the plasma itmagnetic field within a closed self. This reduces the amount of space to hold plasma in place required materials and actually long enough for fusion to oc- allows researchers to shrink the cur, allowing the hot plasma to overall size of the reactor. Other designs, such as the react and burn. The reactor itself would be largely self-sustain- French experimental fusion reacing, meaning it would continu- tor project, Iter, have to be much ously heat the plasma to main- larger because they rely on sutain thermonuclear conditions. perconducting coils that circle Heat generated from the reactor around the outside of the device would heat up a coolant that is to provide a similar magnetic used to spin a turbine and gen- field. Comparatively, the UW’s erate electricity, similar to how a is less expensive, roughly onetenth the cost, while producing typical power reactor works. “This is a much more elegant five times the amount of energy. The UW researchers facsolution because the medium in which you generate fusion is the tored the cost of building a fumedium in which you’re also sion reactor power plant usdriving all the current required ing their design and compared that with building a coal power to confine it,” Sutherland said. There are several ways to plant. They used a metric called create a magnetic field, which is “overnight capital costs,” which The Virginia Engineer www.vaeng.com – Page 19 THE VIRGINIA ENGINEER includes all costs, particularly results were published recently sorption capacity of unprocessed startup infrastructure fees. A in the American Chemical So- raw cotton. The work also examfusion power plant producing ciety’s journal Industry & Engi- ined the basic mechanisms be1 gigawatt (1 billion watts) of neering Chemistry Research. hind oil sorption by nonwoven power would cost $2.7 billion, This multidisciplinary proj- cotton webs. while a coal plant of the same ect involved scientists from “We believe nonwoven cotoutput would cost $2.8 billion, Cotton Incorporated and Texas ton webs as an oil sorbent have according to their analysis. Tech’s Departments of Mechani- tremendous potential for appli“If we do invest in this type cal Engineering and Environ- cation in real-time oil spill sceof fusion, we could be rewarded mental Toxicology, including narios along with environmental because the commercial reactor Vinitkumar Singh, a doctoral sustainability and commercial unit already looks economiacceptability,” Prof. Ramkucal,” Sutherland said. “It’s mar said. “In this study, we very exciting.” have used low-grade cotton Currently the UW’s conas well as mature cotton, and cept is about one-tenth the it was observed that lowsize and power output of a grade cotton performs better final product, which is still than regular mature cotton years away. The researchin the oil sorption capacers have successfully tested ity. Nonwoven cotton batts the prototype’s ability to consisting of immature and sustain a plasma efficiently, finer cotton fibers showed 7 and as they further develop percent higher oil sorption and expand the size of the Texas Tech researchers recently discovered capacity than cotton batts device they can ramp up to that low-grade cotton made into an absorbent developed using mature and higher-temperature plasma nonwoven mat can collect up to 50 times its coarser fibers. Cotton batts and get significant fusion own weight in oil. Photo credit: Texas Tech. could be used to clean up oil power output. spills on land as well as any The team has filed patents on candidate working under Prof. oil-water system.” the reactor concept and plans to Ramkumar, who performed the “Our research shows cotton continue developing and scaling experiments in this study. as a high-performance fiber that up its prototypes. “With the 2010 crude oil spill can be deployed to clean up toxic And in efforts to mitigate in the Gulf of Mexico, which re- oil spills,” Prof. Ramkumar said. environmental pollution associ- sulted in the major spill of about “More importantly, the oil sorpated with fossil fuel production, 4.9 million barrels of oil, it be- tion by environmentally friendly specifically oil, researchers at came apparent that we needed and natural sorbents like aligned Texas Tech University recently new clean-up technologies that nonwoven cotton made from discovered that low-grade cot- did not add stress to the envi- raw unprocessed cotton and corton made into an absorbent non- ronment,” Prof. Ramkumar said. relation with its characteristics, woven mat can collect up to 50 “This incident triggered our in- such as cotton quality, fineness terest in developing environ- and maturity, are not reported at times its own weight in oil. The results strengthen the mentally sustainable materials all to our best knowledge.” use of cotton as a natural sorbent for environmental remediation.” Article adapted from mateIn the four-year project, sci- rials provided by McGill Unifor oil, said Seshadri Ramkumar, a professor in the Department entists tried to create a funda- versity, Michigan Technological of Environmental Toxicology at mental understanding of the ef- University, Texas Tech UniverTexas Tech who led the research fect of fiber structure and basic sity, and the University of Washand a creator of Fibertect®. The characteristics of cotton on oil ington. ## Page 20 – November 2014 The Virginia Engineer ABOUT 210 MILLION YEARS AGO when the supercontinent of Pangea was starting to break up and dog-sized dinosaurs were hiding from nearly everything, entirely different kinds of reptiles called phytosaurs and rauisuchids were at the top of the food chain. It was widely believed the two top predators didn’t interact much as the former was king of the water, and the latter ruled the land. But those ideas are changing, thanks largely to the contents of a single bone. In a paper recently published online in the German journal Naturwissenschaften, Stephanie Drumheller of the University of Tennessee and Michelle Stocker and Sterling Nesbitt, vertebrate paleontologists with the Virginia Tech's Department of Geosciences, present evidence the two creatures not only interacted, but did so on purpose. “Phytosaurs were thought to be dominant aquatic predators because of their large size and similarity to modern crocodylians,” said Stocker, “but we were able to provide the first direct evidence they targeted both aquatic and large terrestrial prey.” The evidence? A tooth. Not just any tooth, but the tooth of a phytosaur lodged in the thigh bone of a rauisuchid, a creature about 25 feet long and 4 feet high at the hip. The tooth lay broken off and buried about two inches deep in bone, and then healed over, indicating the rauisuchid survived the attack. “Finding teeth embedded directly in fossil bone is very, very rare,” Drumheller said. “This is the first time it’s been identified among phytosaurs, and it gives us a smoking gun for interpreting this set of bite marks.” The researchers came across the bone by chance at the University of California Museum of Paleontology in Berkeley. Shown in the photo are teeth from phytosaurs, a reptile from the Triassic Period about 210 million years ago in what is now the western United States. The blue tooth on the left is a 3-D printed replica of a tooth embedded in the thigh bone of a rauisuchid, another Triassic period carnivore. The details of the tooth were digitally extracted using CT scans. Photo courtesy of Virginia Tech. Bits & Pieces Numerous other, continuously updated, news items are available at www.vaeng.com and m.vaeng.com Manufacturing Process Holds Unparalleled Potential Researchers at the Department of Energy’s Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes. Ryan Dehoff, staff scientist and metal additive manufacturing lead at the Department of Energy’s Manufacturing Demonstration Facility at ORNL, presented the research recently at the Materials Science & Tech nology 2014 conference held in Pittsburgh, Pennsylvania. “We can now control local material properties, which will change the future of how we engineer metallic components,” Dehoff said. “This new manufacturing method takes us from reactive design to proactive design. It will help us make parts that are stronger, lighter and function better for more energy-efficient transportation and energy production applications such as cars and wind turbines.” The researchers demonstrated the method using an ARCAM electron beam melting system The Virginia Engineer (EBM), in which successive layers of a metal powder are fused together by an electron beam into a three-dimensional product. By manipulating the process to precisely manage the solidification on a microscopic scale, the researchers demonstrated 3-dimensional control of the microstructure, or crystallographic texture, of a nickel-based part during formation. “We’re using well established metallurgical phenomena, but we’ve never been able to control the processes well enough to take advantage of them at this scale and at this level of detail,” www.vaeng.com – Page 21 DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia Air Quality • Water Quality • EMS • Audits • Training • Spill Plans • Modeling • Soil & Groundwater Investigations • Remediation Design Join The Conversation facebook.com/pages/ The-Virginia-Engineer/ 126203254067844 Page 22 – November 2014 said Suresh Babu, the University of Tennessee-ORNL Governor's Chair for Advanced Manufacturing. “As a result of our work, designers can now specify location specific crystal structure orientations in a part.” The research at ORNL was supported by the Advanced Manufacturing Office in DOE's Office of Energy Efficiency and Renewable Energy. Device Developed To Analyze Dolphin Health More than just “fish breath”: Engineers at the University of California, Davis (UC Davis), have developed a new device for collecting dolphin breath for analysis, which could make it easier to check the marine animals’ health and be used in studying dolphin biology and medicine as well as in wildlife conservation. The work was published recently in the journal Analytical Chemistry. Professor Cristina Davis and colleagues at the UC Davis Department of Mechanical and Aerospace Engineering worked with researchers at the National Marine Mammal Foundation in San Diego and the Chicago Zoological Society’s Mote Marine Laboratory in Sarasota, Florida, to develop the device and test it on both wild bottlenose dolphins and a population under human care. Invasive techniques such as skin biopsies and blood sampling are difficult to perform on wild, free-ranging dolphins. Prof. Davis’ team has worked on techniques for analyzing exhaled human breath, which contains compounds called metabolites that can hint at a person’s diet, The Virginia Engineer DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia Find more news articles at vaeng.com! DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia For More Complete Information, Including Links, Visit the Consulting Firms’ Directory at www.vaeng.com activity level, environmental exposures or disease state. The researchers wanted to develop a way to capture dolphin breath so they could gather similar information on marine mammals. Dolphins are “explosive breathers” that can exchange up to 90 percent of their lung capacity in less than a second. Consequently, the ability to collect one exhalation can provide a comprehensive picture of the animal’s physiology. The researchers designed an insulated tube that traps breath exhaled from a dolphin’s blowhole and freezes it. They analyzed samples to create profiles of the mix of metabolites in breath, established baseline profiles of healthy animals and were able to identify changes in the breath of animals affected by disease or other factors. The researchers concluded that breath analysis could be used to diagnose and monitor problems in marine mammals -- and, by extension, in ocean health as well. The work was funded by the Office of Naval Research, The Hartwell Foundation and the National Center for Advancing Translational Sciences. Activity Trackers For Older Adults Questioned Commercially available activity-monitoring apps, Web sites, and wearable devices allow for easy self-management of health and wellness. This technology may be particularly helpful for older adults, who can improve their cognitive function through proper diet and exercise. Despite tracking monitors’ growing popularity and potential benefits, product designers The Virginia Engineer DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia Opening a NEW office? Relocating an existing office? Send your announcements to [email protected]! www.vaeng.com – Page 23 DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia m.vaeng.com is available 24/7 for your reading convenience Page 24 – November 2014 rarely consider those over 65 to be a viable user group, and new human factors/ergonomics research indicates that the technology presents several usability challenges for this population. “Many older adults have chronic conditions such as diabetes and hypertension that require them to self-manage their health,” said Kimberly Preusse, coauthor of “Activity Monitoring Technologies and Older Adult Users: Heuristic Analysis and Usability Assessment” and Georgia Tech engineering psychology graduate student. “Research has shown that they want to track their diet and exercise, but most don’t use activity-monitoring technologies to do so.” In research presented at the 2014 International Symposium on Human Factors and Ergonomics in Health Care, authors Preusse, Tracy Mitzner, Cara Fausset, and Wendy Rogers designed a study assessing the usability of two popular Web-based and wearable activity trackers. Older adult participants were asked to track their diet and exercise over two weeks and report on usability issues they experienced, as well as their attitudes toward the technology. The authors also conducted a separate analysis of both trackers to uncover any design issues that could be problematic. The researchers found a number of usability problems, including low color contrast between icons and the background screen, small fonts, and inconsistent navigation bars across Web sites. Participants perceived the technology to be inaccurate when tracking step counts and sleep patterns. Many of them The Virginia Engineer DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia www.timmons.com Send Bits and Pieces or Engineers On The Move Announcements to [email protected] DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia RICHMOND VIRGINIA BEACH FAIRFAX BLACKSBURG NEWPORT NEWS LYNCHBURG Get your news on the go at m.vaeng.com also reported difficulty remembering to log their information and use the device, which could be mitigated by more prominent reminder options. “Activity-monitoring technologies can make tracking diet and exercise easier because they gather some data automatically and display trends over time,” said Preusse. “Companies should market their products directly to older adult users so that they understand how the technology can be beneficial in managing their health.” Computing Cluster Acquired Its name is Rivanna, and it’s the University of Virginia’s (U.Va.) new $2.4 million Cray computing cluster, a high-performance machine – really a combination of linked high-power computers (hence, “cluster”) – designed to greatly enhance and establish computationally intensive and data-intensive research at the University. Rivanna combines massive processing capacity with large amounts of memory to enable U.Va. to effectively compete with other research universities that are increasingly focusing on the big data and big computing projects that attract federal research funding. It is part of the University’s Cornerstone Plan, which seeks to enhance faculty recruitment, invest in research infrastructure and facilitate cross-school collaboration. The cluster was acquired through the collaboration of several schools and units, with support from the College, the School of Engineering and Applied Science, the U.Va. Libraries and the Data Science Institute. ## The Virginia Engineer DIRECTORY OF ENGINEERING SERVICES Firms Providing Professional Consulting In Virginia For Complete Company Profiles, Including Site Links and Areas of Specialization Visit the Consulting Firms’ Directory at www.vaeng.com Index to Advertisers Air Mechanical Sales . . . . IFC Chromalox, Inc. . . . . . . . . . . . 15 Engineered Systems & Products . . IBC Integrated Power Sources . . . . . . 11 Power & Heat Systems, LLC . . . . 13 Sterling-ES . . . . . . . . . . 7 Wood Equipment Company . . . BC www.vaeng.com – Page 25 The Outer Edge of Engineering Research Oil and gas produced through hydraulic frac- ing fluid injected in subsequent wells, significantturing, or fracking, is considered a boon for meet- ly reducing the water needed from other sources. ing U.S. energy needs. But one byproduct of the Prof. Lienhard explained that in trying to make process is millions of gallons of very salty water. pure water, electrodialysis becomes less and less Now researchers at the Masefficient as the water gets less sasachusetts Institute of Technology line, because it requires that elec(MIT) and in Saudi Arabia say they tric current flow through the water have found an economical soluitself: Salty water conducts electriction for removing the salt. The new ity well, but pure water does not. analysis was presented in a paper Ronan McGovern, a postdoc in published recently in the journal MIT’s Department of Mechanical Applied Energy. Produced water can be Engineering and lead author of the The method they propose is one cleaned using electrodialysis, paper, says another advantage of that has been known for decades, and then reused. This dia- the proposed system is “flexibility but had not been considered a vi- gram shows the process, with in the amount of salt we remove. able candidate for extremely high- the electrodialysis process il- We can produce any level of output salinity water, such as that pro- lustrated inside the circle. Il- salinity.” The costs of installing an duced from oil and gas wells. The lustration: Jose-Luis Olivares/ electrodialysis system, he said, aptechnology, electrodialysis, “has MIT (inset image courtesy of pear to compare favorably to other been around for at least 50 years,” the researchers). widely used systems for dealing says John Lienhard, the Abdul Lawith produced water. tif Jameel Professor of Water and Food as well as It’s not clear at this point, Dr. McGovern notdirector of the Center for Clean Water and Clean ed, what the optimal salinity is for fracking fluids. Energy at MIT and King Fahd University of Petro- “The big question at the moment is what salinity leum and Minerals (KFUPM). you should reuse the water at,” he said. “We offer “Electrodialysis is generally thought of as be- a way to be able to control that concentration.” ing advantageous for relatively low-salinity waBefore reaching the desalination stage, the reter,” Prof. Lienhard noted, generally with salinity searchers envision that chemical impurities would around one-tenth that of seawater. But electrodi- be removed using conventional filtration. One realysis also can be economically viable at the oth- maining uncertainty is how well the membranes er end of the salinity spectrum, the new analysis would hold up after exposure to water containing shows, although development of some new equip- traces of oil or gas. “We need some lab-based charment would be required. acterization of the response,” Dr. McGovern said. Produced water from fossil-fuel wells can have If the system works as well as this analysis salinity three to six times greater than that of sea- suggests, it could not only provide significant savwater; the new research, supported by KFUPM ings in the amount of fresh water required, but through the Center for Clean Water and Clean En- it would also significantly reduce the volume of ergy, and benefitted from a Hugh Hampton Young contaminated water requiring disposal. Memorial Fellowship and undergraduate student “If you can close the cycle,” Prof. Lienhard support from the MIT Energy Initiative, indicates noted, “you can reduce or eliminate the burden of that this salt can be effectively removed through a the need for fresh water.” This could be especially succession of stages of electrodialysis. significant in major oil-producing areas already The idea would not be to purify the water suf- experiencing water scarcity, such as Texas, he said. Article based on materials provided by the ficiently to make it potable, according to the researchers. Rather, it could be cleaned up enough Massachusetts Institute of Technology. The origito enable its reuse as part of the hydraulic fractur- nal article was written by David L. Chandler. ## Page 26 – November 2014 The Virginia Engineer The World’s Largest Manufacturer of Controlled Volume Pumps Since the invention of the metering pump by Milton Roy in 1936, and still today as a global leader of highly engineered products and equipment, Milton Roy continues to expand its initial product offering of metering pumps to include fluid control and odorization equipment in a wide range of industries including water treatment, wastewater, oil and gas, and photovoltaic markets. MILROYAL® Series Metering Pumps The MILROYAL® Series has been widely recognized as the most reliable and robust industrial duty metering pump. 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