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Logistics & Supply Chain Management Given by Youli Wang PhD [email protected] Who am I • Yang Cheng (程杨) • Education o PhD in Operations Management from Center for Industrial Production, Aalborg University, Denmark o Master in Management Science and Engineering from Beihang University, China o Bachelor in Industrial Engineering from Beihang university, China • Research o Assistant Professor in Aalborg University o Visiting scholar in Cambridge University and Zhejiang University o Manufacturing strategy, servitization of manufacturing, manufacturing network, and knowledge transfer o More than 30 publications • Contact o QQ: 38921063 o 新浪微博: chengyang的围脖 Course purpose • Logistics & supply chain management o Understandings on logistics & supply chain management o How to create and manage logistics and supply chain o What is the future of logistics & supply chain • Beyond the topic o Logic thinking: What you are doing, why you are doing it, how you do it, implications of what you are seeking to do o Useful no matter where you will be in the future Course structure • • • • • • • • • • • • • • Logistics, the supply chain and competitive strategy Logistics and customer value Measuring logistics costs and performance Matching supply and demand Creating the responsive supply chain Strategic lead-time management The synchronous supply chain Complexity and the supply chain Managing the global pipeline Managing risk in the supply chain The era of network competition Overcoming the barriers to supply chain integration Creating a sustainable supply chain The supply chain of the future Understanding on LSCM How to create and manage LSC The future of LSC Textbook • Martin, C. (2011). Logistics & Supply Chain Management (Fourth Edition). Pearson Education, ISBN: 978-0-27373112-2. • Upload to a public email: [email protected] (password: supplychain2013) • Other materials Course requirement • No specific requirement: you want to come, you come; roll call randomly; • Once you are in the classroom, I do not care what you are doing, but show your respect to your classmates and me; do not disturb others • Not just lectures, but an interactive way; discussions, quiz randomly • Questions: ask any time, do not be shamed • Challenging me • Not about memorizing, but about understanding Assessment • Team work • Each team chooses one company • Collect logistics/supply chain related information of the selected company o From internet o From your interviews or observations • Use what is learnt in the course to analyse the real cases • Presentations at the end of each week • A progressive process, but final reports (maybe) with specific focuses • Individual oral exams? Some questions • What do logistics and supply chain mean? • What are the differences between them? • Why are they important to companies? • What are the basic concepts of LSCM? • What is the GOOD supply chain? • How to manage logistics and supply chain from a company’s perspective? • … History of logistics History of logistics • As early as 1915, Arch Shaw stated “The relations between the activities of demand creation and physical supply … illustrate the existence of the two principles of interdependence and balance. Failure to co-ordinate any one of these activities with its group-fellows and also with those in the other group, or undue emphasis or outlay put upon any one of these activities, is certain to upset the equilibrium of forces which means efficient distribution.” • Almost 100 years for these basic principles of logistics management to be widely accepted What is logistics? Logistics is the process of strategically managing the procurement, movement and storage of materials, parts and finished inventory (and the related information flows) through the organisation and its marketing channels in such a way that current and future profitability are maximised through the cost-effective fulfilment of orders What is supply chain management? • Logistics o A planning orientation and framework that seeks to create a single plan for the flow of products and information through a business • Supply chain management o Builds upon this framework and seeks to achieve linkage and coordination between the processes of other entities in the pipeline, i.e. suppliers, customers, and organisation • Difference o A significant change from the traditional arm’s-length, even adversarial, relationships o Co-operation and trust and the recognition that, properly managed, the ‘whole can be greater than the sum of its parts’ What is supply chain management? The management of upstream and downstream relationships with suppliers and customers in order to deliver superior customer value at less cost to the supply chain as a whole • The focus of supply chain management o The management of relationships o Demand chain management o From chain to network What is supply chain management? • A network of connected and interdependent organisations mutually and co-operatively working together to control, manage and improve the flow of materials and information from suppliers to end users LSCM and competitive advantage • The central theme o Effective logistics and supply chain management can provide a major source of competitive advantage • Cost advantage o A lower cost profile • Value advantage o The product or offering a differential ‘plus’ over competitive offerings Cost advantage and LSCM • Cost advantage: Big is beautiful o Economies of scale: fixed costs to be spread over a greater volume o Experience curve: improvements in the rate of output of workers as they became more skilled in the processes and tasks on which they were working • Outside the four walls of the business in the wider supply chain • LSCM can provide a multitude of ways to increase efficiency and productivity and hence contribute significantly to reduced unit costs Value advantage and LSCM • • • • Customers don’t buy products, they buy benefits Additional values to the offering Brand or corporate image or technology Means of gaining value differentiation o A more segmented approach to the market • Different groups of customers within the total market attach different importance to different benefits o Service • Delivery service, after-sales services, financial packages, technical support and so forth Seeking the high ground • Cost leadership o Traditionally economies of scale and experience curve o Now through logistics and supply chain management • Value leadership o Service-sensitive o Greater responsiveness and reliability from suppliers o Reduced lead times, just-intime delivery and valueadded services Seeking the high ground by LSCM • LSCM o In the past, managing the goods flow as a series of independent activities o Now, planning and coordinating the materials flow from source to user as an integrated system o The goal is to link the marketplace, the distribution network, the manufacturing process and the procurement activity in order that customers are serviced at higher levels and yet at lower cost The scope of logistics management • The scope of logistics o Spans the organisation, from the management of raw materials through to the delivery of the final product o A total systems viewpoint: satisfy the needs of customers through the coordination of the materials and information flows that extend from the marketplace, through the firm and its operations and beyond that to suppliers The mission of logistics management • Logistics management o Fundamentally a planning concept that seeks to create a framework through which the needs of the marketplace can be translated into a manufacturing strategy and plan, which in turn links into a strategy and plan for procurement o Ideally a ‘one-plan’ mentality within the business which seeks to replace the conventional stand-alone and separate plans of marketing, distribution, production and procurement Supply chain and competitive performance • The supply chain o o o o The network of organisations Through upstream and downstream linkages In the different processes and activities Produce value in the form of products and services in the hands of the ultimate consumer • Supply chain management o Simply transferring costs upstream or downstream does not make them any more competitive o Real competition is not company against company but rather supply chain against supply chain o Not vertical integration, but offshore and/or outsource Functional independence Logistics management Limited integration End-to-end planning Supply chain integration Changing competitive environment • Challenges in the area of logistics and supply chain management o o o o The new rules of competition Globalisation of industry Downward pressure on price Customers taking control New rules of competition • From isolated and independent to supply chain competition • Past o Strong brands backed up by large advertising budgets and aggressive selling • Now o Core processes: new product development, supplier development, order fulfilment and customer management o The order-winning criteria are more likely to be servicebased than product-based o Product or technical features are of less importance in winning orders than issues such as delivery lead times and flexibility New rules of competition • Shorter product life cycle o Creates substantial problems for logistics and supply chain management • Strategic lead time o The time taken from the drawing board, through procurement, manufacture and assembly to the end market • Logistics and supply chain o Flexible and responsive Globalisation of industry • Materials and components are sourced worldwide and products may be manufactured offshore and sold in many different countries • Lengthen supply chains as companies increasingly move production offshore or source from more distant locations • LSCM becomes an issue of central concern • Excellence in managing the complex web of relationships and flows • Time-based competition Downward pressure on price • Global competitive landscape => price down o New global competitors who have entered the marketplace supported by low-cost manufacturing bases o The removal of barriers to trade and the deregulation of many markets o The Internet making price comparison so much easier o Others, such as many retailers’ own-label products Downward pressure on price • Definition of cost is limited only to those costs that are contained within the four walls of their business entity • Cost reduction lies in the wider supply chain rather than in the firm’s own internal operations • Outsource JIT, lean etc. Customers take control • ‘Commodity’ markets o Customer perceives little technical difference between competing offers o Creation of differential advantage through added value • The customer: not just product, but also service o Products don’t have value until they are in the hands of the customer at the time and place required o Customer service: from on-time delivery through to aftersales support; value-in-use o Differentiation of total offer (the core product plus the service package) o Managing the logistics of service deliver o A combination of a carefully thought-out strategy for service, the development of appropriate delivery systems and commitment from people Managing the “4Rs” • A number of principles emerge to guide the supply chain management o o o o Responsiveness Reliability Resilience Relationships Responsive -ness Resilience Reliability Relation -ships Responsiveness • Solution: Agility o The ability to move quickly and to meet customer demand sooner o Demand-driven o Across supply chain • Responsiveness o The organisation is close to the customer, hearing the voice of the market and quick to interpret the demand signals it receives Reliability • Uncertainty o About future demand o About supplier’s ability to meet a delivery promise o About the quality of materials or components • Improvements in supply chain reliability o o o o Re-engineering the processes that impact performance Process control Reducing process variability Six sigma methodologies Resilience • Beyond cost minimisation and service optimisation • Marketplace with higher turbulence and volatility • Resilience o The ability of the supply chain to cope with unexpected disturbances • Characteristics of resilient supply chain o Not be the lowest-cost, but capable of coping with the uncertain business environment o A business-wide recognition of where the supply chain is at its most vulnerable o Recognition of the importance of strategic inventory and the selective use of spare capacity to cope with ‘surge’ effects Relationships • Reduce supplier base • Partnership outsourcing is widespread o From the customers’ perspective, improved quality, innovation sharing, reduced costs and integrated scheduling of production and deliveries o From the suppliers’ perspective, prove formidable barriers to entry for competitors • Supply chain management o By definition is about the management of relationships across complex networks of companies o A constant search for win-win solutions based upon mutuality and trust Summary • History of logistics • What is logistics? What is supply chain management? • LSCM and competitive advantages • The scope/mission of logistics management • Supply chain and performance • Changing competitive environment • 4R (responsiveness, reliability, resilience, and relationships)