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System Line In perfect harmony – with Infineon® Power Stacks Heatsink & mounting concepts for bipolar semiconductors www.infineon.com/powerstacks System Line Ready for Infineon® Power Stacks? Infineon® Power Stacks with bipolar power semiconductors are used in most varied applications in a power range from a few kilowatts up to several megawatts. The modular portfolio of our System Line covers solutions with thyristors and diodes and is optimized to the respective requirements. Three design lines by basic building blocks support the requirements from semiconductors, applications and markets: Your possible choice 22 heatsink designs 75 block designs over Compact Block Frame Block Tower Block 8,600 block variants Compact Blocks Compact Blocks are designed for thyristor and diode modules in pressure contact or solder bond technology and defined by a potential free common compact heatsink. over 25,700 Frame Blocks Frame Blocks are designed for thyristor and diode discs and defined by high efficient two sided air cooling with perfect electrical conductivity in an insulating plastic frame. Tower Blocks Tower Blocks are designed for thyristor and diode discs up to 8 kV and defined by highest insulation capability, highest current capability and for series connection of discs. It is recommended for Pulsed Power applications and follows a tower design. stack designs Applications ››Industrial AC and DC drives ››Soft starters, STATS ››Rectifiers and static by-passes in UPS ››Wind energy systems ››Welding, plating ››Electrolysis ››Electric heat ››High voltage direct current (HVDC) transmisson systems Key benefits ››Simplify your process with approved heatsink and mounting concepts for all bipolar semiconductors ››Save time and reduce costs with one-stop service ››Use our fast and direct technical support to get your individual solution 2 ››Flexible AC transmission systems (FACTS) ››TAP changers for transformers ››Controllable transformers ››Pulsed Power, Crowbars ››Freewheeling and clamping circuits ››Exciter devices ››Rectifiers for voltage source inverters (VSI) System Line Your individual solution Approved heatsink and mounting concepts for semiconductors Semiconductor package (embedded) Coolant Air or liquid Air Air or liquid Operating voltage Up to 1.2 kV AC Up to 2.5 kV AC Up to 20 kV AC Operating current Up to 3 kA DC Up to 8 kA DC Up to 14 kA DC Insulation Like modules Fiber Reinforced Plastics (FRP), plastics Fiber Reinforced Plastics (FRP), AIN, coolant Heatsink concept KM, KW Kx Ky Block package Compact Block Frame Block Tower Block Compact Stack Frame Stack Tower Stack Each block is provided for the inclusion of one or more semiconductors. The limits arise only through physical conditions. More complex applications are supported with stacks, a combination of blocks. Minimize risks and reduce timeto-market with approved heatsink and mounting concepts, approved building block systems and complex stack assembly solutions. With our fast and direct technical support you will get your individual solution out of over 25,700 possible variants. Infineon Technologies Bipolar supports with more than 50 years’ experience in semiconductor converter design. Stack package 3 System Line The Block Design Lines The Block Design Lines are based on more than 22 heatsink concepts and offer a suitable design variant for every semiconductor package and for each application. Whether natural air cooling, forced air cooling or liquid cooling, all known requirements are supported. The liquid cooled blocks are available with aluminum, copper, stainless steel or insulated aluminum nitride cooling sockets. The Tower Blocks are available with steel, stainless steel or FRP clamping systems. Furthermore several options like protection circuits, firing circuits etc. are available. System Line Compact Block Frame Block Tower Block Heatsink concepts for thyristor/diode modules Heatsink concepts for thyristor/diode discs Heatsink concepts for thyristor/diode discs up to 20 kV Forced air cooling Liquid cooling Forced air cooling Liquid cooling Special KM10 KWc K022 Kx20 Kx30 Ky3 K0024 Ky4 K017 KM K008 KM Flat KE Block versus semiconductor packages – Overview (forced air cooling) K7x K6x K5x KE | KS K008 | K092 K017 | K065 KM KM Flat KM10 PB20 PB34 PB = Power Block PB50 PP = Press Pack PB60 PB70 PP41 PP50 PP60 PP75 Compact Block (KM./KW.) For an overview of liquid cooled blocks go to www.infineon.com/powerstacks 4 PP100 PP120 Frame Block (Kx.) PP150 PP172 Tower Block (Ky./KyW) System Line From Block to Stack The Stack Design Lines are based on the Block Design Lines (the building blocks). The stacks thus offer all the properties of the blocks for more complex application circuits. All known application circuits can be realized. Furthermore several stack specific options like fuses, fans etc. are available. The table shows important examples for each Design Line. Others are available on request. System Line Stack concept Stack package (example) Compact Stack (KM,KW) 3KM17 Block package (embedded) Frame Stack (Kx) Compact Block KM14 Semiconductor package Tower Stack 3K017 2K54 Frame Block Tower Block K017 Modules K54 Medium Power Discs High Power Discs Coolant Air or liquid Air Air or liquid Operating voltage Up to 1,2kV AC Up to 2,5kV AC Up to 20 kV AC Insulation Like module FRP, plastics FRP. AIN, coolant Some important circuits for stacks with bipolar semiconductors Bridge rectifier circuits All application circuits can be realized uncontrolled B2U B6U B6.2U** half controlled* B2H B6H B6.2H** full controlled B2C B6C B6.2C** from eight basic block circuits D T DD DD-A DD-K DT TD TT * All half controlled bridge rectifiers available also with thyristors with common anode. ** Can be prepared for series, parallel or anti-parallel operation. 5 System Line Stacks from Compact Blocks and Frame Blocks Blocks need to be combined according the application needs. The Stack Design Lines are combinations from blocks. Stacks from Compact Blocks are very flexible. A Compact Block can carry a single Power Block or multiple Powerblocks. Furthermore a combination of Compact Blocks (usually up to 3) can carry multiple or complex circuits (for e.g. two 6 pulse rectifier circuits or one 18 pulse rectifier circuit). Stacks from Frame Blocks are from modular design. Carrier for 2 or 3 Frame Blocks in one line are available (e.g. package 3K017 or 3K008). For more powerful or more complex circuits lines can be combined (e.g. package 6K005 or 6KE01). The table below shows examples for Compact Blocks and Frame Blocks. Solutions from Tower Blocks are available on request. System Line Compact Stack Frame Stack Stacks from Compact Blocks (with modules) Stack package 1 Block 2 Blocks Stacks from Frame Blocks (with discs) 3 Blocks Stack package KM14 3K017 2KM14 6K012 3KM14 3K008 KM17 6K005 2KM17 3KE02 3KM17 6KE01 2 Disc Block 1 Disc Block Air cooled B6C Stacks and load capability (examples for 690 V AC) 4000A 3400A 2500A 1600A 1477A 1150A 1000A Stack package 888A 189A 328A 533A 3K017 6K012 3K008 6K005 Forced air cooling 1050A 3KE02 6KE01 For an overview of liquid cooled stacks and Power Stacks go to www.infineon.com/powerstacks 6 Natural air cooling System Line Accessories for Blocks and Stacks Accessories for blocks Accessories for stacks ››Magnetic firing circuits (firing transformers) ››Optical firing circuits (fiber and driver unit) ››Fans ››Input overvoltage protection ››Output overvoltage protection (DC side) ››Fuses for semiconductors ››Micro switches for fuses ››Power rails ››Support for liquid cooling cool back systems, hoses for liquid cooling, water collectors, mechanical set up in the cabinet, air stream monitoring, controllers ››Temperature switch (Vop <=400V) and (Vop <=690V) ››Save Insulation for temp switch (Vop <=1250V) ››PT100 (Vop <=400V), PT1000 (Vop <= 400V), PT1000 (Vop <= 690V) ››NTC (Vop <= 400V) ››Magnetic firing circuits (firing transformers) ››Support for optical firing circuits (fiber and driver unit) ››Clamping devices ››Snubber circuits (TSE) ››Fuses for semiconductors ››Micro switches for fuses ››Hose barbs for liquid cooled heat sinks ››Support for hoses for liquid cooling, water collectors and mechanical set up in the cabinet Scope of delivery for Assemblies Our expertise in semiconductor technology and its operational surrounding like cooling and passive overload protection led to powerful product lines for semiconductor stacks. The scope of delivery includes power semiconductors, cooling technologies and accessories like snubbers fuses, sensors, fans and firing circuits. We offer support for converter control and system control. (Example ) System Converter Stack K1 AK 1 K Block K2 AK 2 A1 AK 3 A2 Scope of delivery K3 T> A3 T> A Converter Control Feedback System Control - PLC 7 4 steps to your individual Power Stack We support your requests flexible with building blocks: 1. Find a module or disc which supports your application needs 2. Choose one of the building blocks for basic circuits 3. Define the stack from blocks according the application needs 4. Add accessories according the applications needs Personal service and support: [email protected] | Phone: +49 2902 9899-1766 www.ifbip-shop.com Published by Infineon Technologies Bipolar GmbH & Co. KG Max-Planck-Straße 5, 59581 Warstein, Germany [email protected] Phone: +49 2902 9899-1766 © 2017 Infineon Technologies AG. All Rights Reserved. Please note! THIS DOCUMENT IS FOR INFORMATION PURPOSES ONLY AND ANY INFORMATION GIVEN HEREIN SHALL IN NO EVENT BE REGARDED AS A WARRANTY, GUARANTEE OR DESCRIPTION OF ANY FUNCTIONALITY, CONDITIONS AND/OR QUALITY OF OUR PRODUCTS OR ANY SUITABILITY FOR A PARTICULAR PURPOSE. WITH REGARD TO THE TECHNICAL SPECIFICATIONS OF OUR PRODUCTS, WE KINDLY ASK YOU TO REFER TO THE RELEVANT PRODUCT DATA SHEETS PROVIDED BY US. OUR CUSTOMERS AND THEIR TECHNICAL DEPARTMENTS ARE REQUIRED TO EVALUATE THE SUITABILITY OF OUR PRODUCTS FOR THE INTENDED APPLICATION. WE RESERVE THE RIGHT TO CHANGE THIS DOCUMENT AND/OR THE INFORMATION GIVEN HEREIN AT ANY TIME. Order Number: B157-I0450-V1-7600-EU-EC-P Date: 03 / 2017 Additional information For further information on technologies, our products, the application of our products, delivery terms and conditions and/or prices, please contact your nearest Infineon Technologies office (www.infineon.com). Warnings Due to technical requirements, our products may contain dangerous substances. For information on the types in question, please contact your nearest Infineon Technologies office. Except as otherwise explicitly approved by us in a written document signed by authorized representatives of Infineon Technologies, our products may not be used in any lifeendangering applications, including but not limited to medical, nuclear, military, life-critical or any other applications where a failure of the product or any consequences of the use thereof can result in personal injury.