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CONTA-ELECTRONICS ELECTRONICS CONTA-ELECTRONICS Converter Units Whether it is in manufacturing, electrical machine and plant instrumentation, control engineering, power distribution, building automation, or process engineering – everywhere its important to guarantee that the signal exchange between the peripheral devices and the upper-level central control and instrumentation systems remains potential-free and operationally safe. There are standardized electrical signal strengths which are typical for industrial processes. Current levels from 0 to 20 mA, 4 to 20 mA, or voltage levels from 0 to 10 V have become established as the standard output or input levels of sensors or actuators of varying physical sizes. CONTA-CLIP offers a wide variety of different signal converters and different designs. These cover most conceivable applications. Converter Units Signal converters CML Thanks to their thin form (6.2 mm), these converter units can be integrated into a mounted-rail control design where space is tight. It does not matter if they are voltage and current signals (CML-UI-UI), potentiometer signals (CML-POT-UI) or temperature signals from PT 100 sensors (CML-PT100-UI). For the signal converters, there are always two standardized output signals available: signals 0-20 mA or 4-20 mA and 0-10 V. They can be converted easily with DIP switches, and offer an externally-accessible option for calibration. Multi-functional signal converters CMS The CML signal converter was developed to convert analog and frequency-based signals from a field sensor to a standard signal for the controls in a switchgear cabinet. It is a multifunctional converter in a compact closed housing. All the common conversions are selectable directly on the component with DIP switches (current, voltage and frequency). An integrated three-way galvanic isolation separates the input and output circuits as well as the supply voltage. The module includes an additional digital output that can be used as an alarm indicator. Signal conversion modules The signal conversion modules offer a variety of conversion options in the standard open-mounting profile for TS 35 and TS 32 mounting rails. Possible conversions include voltage and current signals (CAE/I, U), potentiometric signals (CAE/POT), or temperature signals (IPT 100). Program overview Converter Units • Analog signal converter modules without galvanic isolation CAE/I, U, CML • Analog signal converter modules with galvanic isolation CAE/I, U/ G/ 230, CMS • Potentiometric modules CAE/POT • Temperature converter units for PT 100 and PT 100-3 sensors, CML • Analog signal converter units without external power supply EG 3-SSW 135 CONTA-ELECTRONICS Temperature converter units CML CML-PT 100-UI · · · · Mount on TS 35 Compact design, width: 6.2mm Screw-clamp connection Conversion of PT 100 3- or 2-wire sensor signal into standard analog signals Output: 0 to 10 V, 0 to 20 mA, or 4 to 20 mA Output signal is adjustable via DIP switch OFFSET and SPAN setting is always accessible Special temperature ranges available on request PT 500 and PT 1000 connections available on request · · · · · Type Cat. no./Qty. p.pck. Temperature range Type Cat. no./Qty. p.pck. Temperature range Type Cat. no./Qty. p.pck. Temperature range Type Cat. no./Qty. p.pck. Temperature range Type Cat. no./Qty. p.pck. Temperature range Size (L x W x H) with TS 35 x 7.5 Weight Color General information DIN-VDE specifications Electro-magnetic compatibility Protection class Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp connection Conversion error Temperature coefficient Frequency limit (- 3dB) Power supply Input data Input signal Conductor resistance Supply current for PT 100 Remarks: Remarks: Output data Voltage of output signal Max. voltage of output signal Load resistance Current of outputs (adjustable via DIP switch) Max. output current Load resistance Offset Remarks: 136 Circuit diagram CML-PT 100-UI 15752.2/1 -50 to +50°C CML-PT 100-UI 15701.2/1x 0 to +100°C CML-PT 100-UI 15753.2/1 0 to +200°C CML-PT 100-UI 15754.2/1 0 to +300°C CML-PT 100-UI 15755.2/1 0 to +400°C 93.1 x 6.2 x 102.5 mm 66 g grey DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant IP 20 -20 to +55°C Screw-clamp connection 12 mm 0.2-2.5 mm2 AWG 22-14 < 0.2% of end value < 0.02% / K 10 Hz 24 V DC -15% +10% / 40 mA PT 100 (IEC 751/ EN 60751) 2- and 3-wire system < 100 Ω 0.8 mA first adjust wire, then span when a 2-wire sensor is being used, connected terminals 2 and 3 0 to 10 V (default) approx. 11 V > 1 kΩ 0 to 20 or 4 to 20 mA (default is 4 to 20 mA) approx. 22 mA < 500 Ω < 10 mV / 20 mA The current and voltage output can not both be used simultaneously Voltage and current converter units CML CML-UI-UI · · · · Mount on TS 35 Compact design, width: 6.2 mm Screw-clamp connection Conversion of a standard analog signal into another analog signal Input: 1 to 10 V, 0 to 20 mA, or 4 to 20 mA Output: 0 to 10 V, 0 to 20 mA, or 4 to 20 mA Input and output signal are adjustable via DIP switch OFFSET and SPAN setting is always accessible Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electro-magnetic compatibility Protection class Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp / tension-spring connection Conversion error Temperature coefficient Frequency limit (- 3dB) Power supply Input data Input signal (adjustable via DIP switch) Max. input signal Input resistance SPAN setting range OFFSET setting range Remarks: Output data Voltage of output signal Max. voltage of output signal Load resistance Current of outputs (adjustable via DIP switch) Max. output current Load resistance Offset Remarks: Circuit diagram CML-UI-UI 15643.2/1 93.1 x 6.2 x 102.5 mm 66 g DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant IP 20 -20 to +55°C Screw-clamp/tension-spring connection 12 mm / 8 mm 0.2-2.5 mm2 AWG 22-14 < 0.2% of end value < 0.02% / K 10 Hz 24 V DC -15% +10% / 40 mA 0 to 10 V / 0 to 20 mA / 4 to 20 mA 30 V / 50 mA / 50 mA 100 kΩ/ 50 Ω/ 50 Ω 2% 2% first adjust offset, then span 0 ... 10 V 0 to 10 V (default) approx. 11 V > 1 kΩ 0 to 20 or 4 to 20 mA (default is 4 to 20 mA) approx. 22 mA < 500 Ω < 10 mV / 20 mA when the current and voltage outputs are used simultaneously, the load resistance must be > 10 kΩ on the voltage output. Converter Units · · · · 137 CONTA-ELECTRONICS Potentiometric converter units CML CML-POT-UI · · · · Mount on TS 35 Compact design, width: 6.2 mm Screw-clamp connection Conversion of potentiometer signals into standard analog signals Suitable for 1 k to 20 k Ω potentiometer Output: 0 to 10 V, 0 to 20 mA, or 4 to 20 mA Output signal is adjustable via DIP switch OFFSET and SPAN setting is always accessible · · · · Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electro-magnetic compatibility Protection class Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp / tension-spring connection Conversion error Temperature coefficient Frequency limit (- 3dB) Power supply Input data Potentiometer Minimal use of potentiometer for OFFSET/SPAN adjustment Remarks: Output data Voltage of output signal Max. voltage of output signal Load resistance Current of outputs (adjustable via DIP switch) Max. output current Load resistance Offset Remarks: 138 Circuit diagram CML-POT-UI 15641.2/1 93.1 x 6.2 x 102.5 mm 66 g DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant IP 20 -20 to +55°C Screw-clamp/tension-spring connection 12 mm / 8 mm 0.2-2.5 mm2 AWG 22-14 < 0.2% of end value < 0.02% / K 10 Hz 24 V DC -15% +10% / 40 mA 0 to 1 kΩ to 0 to 20 kΩ 60% first adjust offset, then span 0 to 10 V (default) approx. 11 V > 1 kΩ 0 to 20 or 4 to 20 mA (default is 4 to 20 mA) approx. 22 mA < 500 Ω < 10 mV / 20 mA when the current and voltage outputs are used simultaneously, the load resistance must be > 10 kΩ on the voltage output. Multi-functional signal converter units CMS CMS-UI-UI Mount on TS 35 Compact design, width: 17.5 mm Three-way galvanic isolation Screw-clamp connection Multi-functional analog input (U-I) Multi-functional analog output (U-I) Output signal is adjustable via DIP switch Power supply: 24 VDC Circuit diagram Type Cat. no./Qty. p.pck. CMS-UI-UI 15650.2/1 Size (L x W x H) with TS 35 x 7 Weight General information DIN-VDE specifications Electro-magnetic compatibility Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp connection Conversion error Temperature coefficient Frequency limit (- 3 dB) Power supply Insulation voltage input / output Insulation voltage power supply / signal Input data Input signal (adjustable via DIP switch) Max. input signal U / I Input resistance U / I Output data Output signal (adjustable via DIP switch) Load resistance U / I Offset U / I Max. output signal U / I 99 x 17.5 x 114.5 mm 120 g DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant 0 to +55°C Pluggable screw-clamp connection 7 mm 0.2-2.5 mm2 AWG 22-14 < 0.1 % < 0.01 % / K 10 Hz 24 V DC ±25 % / 50 mA 1 KV, 50 Hz, 1 min 1 KV, 50 Hz, 1 min See table (default 0 to 10 V) 40 V DC / 25 mA >200 kΩ / 50 Ω See table (default 0 to 10 V) > 1 kΩ / < 600 Ω < 10 mV / 20 μA approx. 11 V / 22 mA Output I (mA) mA mA mA 0-10 V 0-5 V 1-5 V 0-5 0-10 0-20 4-20 0... 1 V x x x x x x x 0... 2 V x x x x x x x 0... 2.5 V x x x x x x x 0... 5 V x x x x x x x 1... 5 V x x x x x x x 0... 10 V x x x x x x x 0... 20 V x x x x x x x 0... 40 V x x x x x x x 0-5 mA x x x x x x x 0-10 mA x x x x x x x 0-20 mA x x x x x x x 4-20 mA x x x x x x x U (V) Input Converter Units · · · · · · · · U I 139 CONTA-ELECTRONICS Multi-functional signal converter units CMS CMS-UI60-UI · · · · · · · · Mount on TS 35 Compact design, width: 17.5 mm Three-way galvanic isolation Screw-clamp connection Multi-functional analog input (U-I) Multi-functional analog output (U-I) Output signal is adjustable via DIP switch Power supply: 24 VDC Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electro-magnetic compatibility Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp connection Conversion error Temperature coefficient Frequency limit (- 3 dB) Power supply Insulation voltage input / output Insulation voltage power supply / signal Input data Input signal (adjustable via DIP switch) Max. input signal U / I Input resistance U / I Output data Output signal (adjustable via DIP switch) Load resistance U / I Offset U / I Max. output signal U / I Circuit diagram CMS-UI60-UI 15885.2/1 99 x 17.5 x 114.5 mm 120 g DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant 0 to +55°C Pluggable screw-clamp connection 7 mm 0.2-2.5 mm2 AWG 22-14 < 0.1 % < 0.01 % / K 10 Hz 24 V DC ±25 % / 50 mA 1 KV, 50 Hz, 1 min 1 KV, 50 Hz, 1 min See table (default 0 to 10 V) 40 V DC / 25 mA >200 kΩ / 50 Ω See table (default 0 to 10 V) > 1 kΩ / < 600 Ω < 10 mV / 20 μA approx. 11 V / 22 mA Output U (V) I (mA) mA mA mA 0-10 V 0-5 V 1-5 V 0-5 0-10 0-20 4-20 0... 60 mV x x x x x x x 0... 100 mV x x x x x x x 0... 200 mV x x x x x x x 0... 300 mV x x x x x x x 0... 500 mV x x x x x x x 0... 1 V x x x x x x x 0... 2 V x x x x x x x 0... 2.5 V x x x x x x x 0... 5 V x x x x x x x 1... 5 V x x x x x x x 0... 10 V x x x x x x x 0... 20 V x x x x x x x 0... 40 V x x x x x x x 0-5 mA x x x x x x x 0-10 mA x x x x x x x 0-20 mA x x x x x x x 4-20 mA x x x x x x x Input U I 140 Multi-functional signal converter units CMS CMS-UI-R Mount on TS 35 Compact design, width: 17.5 mm Three-way galvanic isolation Screw-clamp connection Multi-functional analog input (U-I) Relay output, 1 CO contact Output signal is adjustable via DIP switch Threshold and hysteresis settings are always accessible on the device · Power supply: 24 VDC Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electro-magnetic compatibility Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp connection Temperature coefficient Power supply Insulation voltage input / output Insulation voltage power supply / signal Input data Input signal (adjustable via DIP switch) Max. input signal U / I Input resistance U / I Output data Relay contact Threshold setting range Hysteresis setting range Function Max. switching voltage Max. continuous current/Inrush current Max. power rating (ohmic load) Contact material Electrical life span at max. contact load Mechanical life span Test voltage coil/contact Circuit diagram CMS-UI-R 15884.2/1 99 x 17.5 x 114.5 mm 120 g DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant 0 to +55°C Pluggable screw-clamp connection 7 mm 0.2-2.5 mm2 AWG 22-14 < 0.02 % / K 24 V DC ±25 % / 50 mA 4 KV 1 KV, 50 Hz, 1 min See table (default 0 to 10V) 40 V DC / 25 mA >200 kΩ / 50 Ω 1 CO contact 1... 90% 1... 90% failsafe / not failsafe (default setting: failsafe) 240 V AC 3 A /5 A 1200 VA at 240 V AC, 5 A AgNi > 1.5 x 105 > 15 x 106 4 KV Input U Output Converter Units · · · · · · · · Relay 0... 1 V x 0... 2 V x 0... 2.5 V x 0... 5 V x 1... 5 V x 0... 10 V x 0... 20 V x 0... 40 V x I 0-5 mA x 0-10 mA x 0-20 mA x 4-20 mA x 141 CONTA-ELECTRONICS Multi-functional signal converter units CMS CMS-F-UI · · · · · · · · Mount on TS 35 Compact design, width: 17.5 mm Three-way galvanic isolation Screw-clamp connection Multi-functional frequency input Multi-functional analog output (U-I) Output signal is adjustable via DIP switch Power supply: 24 VDC Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electro-magnetic compatibility Operating temperature Connection type Insulation stripping length Conductor cross-section Screw-clamp connection Conversion error Temperature coefficient Power supply Insulation voltage input / output Insulation voltage power supply / signal Input data Input signal (adjustable via DIP switch) Frequency range (adjustable via DIP switch) Sensor Threshold / hysteresis Resolution Output data Output signal Load resistance U / I Offset U / I Max. output signal U / I Step response time Circuit diagram CMS-F-UI 15886.2/1 99 x 17.5 x 114.5 mm 120 g DIN EN 50178:1987; DIN VDE 0110 pollution degree 2, overvoltage category III CE compliant 0 to+55°C Pluggable screw-clamp connection 7 mm 0.2-2.5 mm2 AWG 22-14 < 0.2 % < 0.02 % / K 24 V DC ±25 % / 50 mA 1 KV, 50 Hz, 1 min 1 KV, 50 Hz, 1 min See table (default 0 to 1.0 kHz) 1.0 Hz to 10.0 kHz 2-wire, 3-wire PNP/NPN, NAMUR initiator, push-pull NAMUR: approx. 1.7 mA/ca. 0.2 mA; NPN: approx. 6.5 V/ca. 0.2 V; PNP: ca. 6.7 V/ca. 0.5 V 0.1 mHz resp. 5 ppm from measured value See table (default 0 to 10 V) > 1 kΩ / < 600 Ω < 10 mV / 20 μA < 15 V / 30 mA 350 ms + two times the period of the input frequency Output Output U Input I (mA) mA I (mA) mA 0-10 V 0-5 V 0-20 4-20 0... 99 Hz x x x x 0... 100 Hz x x x x x 0... 110 Hz x x x x x x 0... 990 Hz x x x x x x 0... 1,000 Hz x x x x 0... 1,100 Hz x x x x 0... 9,900 Hz x x x x 0... 10,000 Hz x x x x 0-10 V 0-5 V 0-20 4-20 0... 1.0 Hz x x x x 0... 1.1 Hz x x x x 0... 9.9 Hz x x x 0... 10 Hz x x 0... 11 Hz x x F 142 U Input F CONTA-ELECTRONICS Stabilized DC/DC converter units CML-DCDC The new CML-DCDC components extend the CONTA-CLIP CML 6.2-mm range to cover the important function of DC-DC voltage conversion. These modules can convert an input voltage of up to 65 V DC into a smaller stabilized DC voltage. This provides you with a simple and compact solution for operating sensors or component assemblies which require other operating voltages. A variety of versions are available for covering different output voltages and also a multi-function component with adjustable output voltage. All components are designed to be short-circuit safe on the output side. They also have a thermal shut-off feature during overloads. If the input voltage falls below the defined minimal value, then the output voltage is adjusted down to a lower value. · · · · · · · · · Mount on TS 35 Compact design, width: 6.2 mm Screw connection Input voltage up to 65 V DC Output current up to 0.5 A Output is short-circuit safe LED indicator for displaying operational status Output voltage is fixed or variable Output voltage adjustment mechanism is always accessible Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight Color General information DIN-VDE specifications Efficiency Switching frequency Operating temperature Connection type Insulation stripping length Conductor cross-section/Screw connection Input data Input voltage Neutral load current Input current with max. load (40 V) Output data Output voltage Max. power Max. current Short-circuit current Residual ripple Short-circuit safe LED status display 6 Stabilized DC/DC converter units CML-DCDC CML DCDC/5-0.5 CML DCDC/10-0.5 CML DCDC/12-0.5 CML DCDC/15-0.5 CML DCDC/24-0.5 CML DCDC/ADJ-0.5 CML-DCDC/5-0.5 15914.2/1 93.1 x 6.2 x 102.5 mm 66 g grey CML-DCDC/10-0.5 15915.2/1 93.1 x 6.2 x 102.5 mm 66 g grey CML-DCDC/12-0.5 15916.2/1 93.1 x 6.2 x 102.5 mm 66 g grey CML-DCDC/15-0.5 15917.2/1 93.1 x 6.2 x 102.5 mm 66 g grey CML-DCDC/24-0.5 15902.2/1 93.1 x 6.2 x 102.5 mm 66 g grey CML-DCDC/ADJ-0.5 15918.2/1 93.1 x 6.2 x 102.5 mm 66 g grey DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage cat. III DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage cat. III DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage cat. III DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage cat. III DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage cat. III DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage cat. III 70 % 315 kHz -20 to +50°C Screw connection 12 mm 80 % 510 kHz -20 to +50 Screw connection 12 mm 81% 575 kHz -20 to +50°C Screw connection 12 mm 83 % 560 kHz -20 to +50°C Screw connection 12 mm 85 % 530 kHz -20 to +50°C Screw connection 12 mm 63 – 80 % 170 – 830 kHz -20 to +50°C Screw connection 12 mm 0.2-2.5 mm2/AWG 22-14 0.2-2.5 mm2/AWG 22-14 0.2-2.5 mm2/AWG 22-14 0.2-2.5 mm2/AWG 22-14 0.2-2.5 mm2/AWG 22-14 0.2-2.5 mm2/AWG 22-14 10 – 65 V DC < 4 mA 90 mA 15 – 65 V DC < 5 mA 155 mA 18 – 65 V DC < 5 mA 185 mA 22 – 65 V DC < 5 mA 225 mA 32 – 65 V DC < 5 mA 350 mA Uout+(5 – 8V) – 65 V DC* 5 V DC ± 5 % 2.5 W 0.5 A 0.7 A 20 mV yes green 10 V DC ± 5 % 5W 0.5 A 0.7 A 25 mV yes green 12 V DC ± 5 % 6W 0.5 A 0.7 A 25 mV yes green 15 V DC ± 5 % 7.5 W 0.5 A 0.7 A 25 mV yes green 24 V DC ± 5 % 12 W 0.5 A 0.7 A 40 mV yes green 3 – 26 V DC 13 W 0.5 A 0.7 A 100 mV yes green Circuit diagram < 10 mA 60 – 350 mA *The required input voltage is dependent on the set output voltage: For minimum input voltage (Uout min) Uin = Uout + 5 V For maximum output voltage (Uout max) Uin = Uout + 8 V 7 CONTA-ELECTRONICS Multi-function thermocouple unit CMS-TC-UI Multi-function thermal sensor unit CMS-RTD-UI Our line of electrically-isolated and multi-function CMS signal converters has been extended to conversion of temperature signals: with the two new units CMS-TC-UI | CMS-RTD-UI. The CMS-TC-UI temperature converter can be used with: thermocouples of types K, J, T or E; the CMS-RTD-UI for PT; or NI thermal sensors. The three-way galvanic isolation – separating the input, output and supply voltage – enables this component to be used both locally with measuring devices and also with large, complex control systems (systems engineering). CMS-TC-UI The combination between the different thermocouples and thermal sensors at the input and the different output signals can be very easily configured with the DIP switches in the housing. The factory default settings for the sensor and temperature ranges, according to European standards (EN) for the possible standardized output variables, are taken from the table of functions. The factory-set output range is 0–10 V. Other factory settings and customer-specific adapted temperature ranges can be delivered on request. In addition to the conversion of the input signals, both components feature a limit-value relay output with an adjustable switching threshold. High-quality pluggable PKB connection terminals from CONTA-CLIP guarantee a secure connection and allow for quick replacement during servicing. CMS-RTD-UI CMS-TC-UI table of functions Input Output Thermocouple Type I (mA) mA mA mA 1-5 V 10-0 V 0-5 0-10 0-20 4-20 U (V) Min. (°C) Max. (°C) Standards 0-10 V 0-5 V K -200 1350 EN 60584 x x x x x x x x J -200 1200 EN 60584 x x x x x x x x T -200 400 EN 60584 x x x x x x x x E -200 1000 EN 60584 x x x x x x x x I (mA) mA mA mA 1-5 V 10-0 V 0-5 0-10 0-20 4-20 CMS-RTD-UI table of functions Input Output Thermal sensor 8 U (V) Ω) R0 (Ω Type Min. (°C) Max. (°C) 0-10 V 0-5 V PT 100 -50 850 100 x x x x x x x x PT 500 -50 850 500 x x x x x x x x PT 1000 -50 850 1000 x x x x x x x x NI100 -50 180 100 x x x x x x x x NI1000 -50 180 1000 x x x x x x x x Multi-function thermocouple unit CMS-TC-UI Multi-function thermal sensor unit CMS-RTD-UI CMS-TC-UI Mount on TS 35 Compact design, width: 17.5 mm Three-way galvanic isolation Screw connection Multi-range thermocouple input Multi-function analog output (U-I) Temperature conversion is adjustable via DIP switch · 24 V DC power supply · Limit-value relay with adjustable SETPOINT and HYSTERESIS · Other ranges available on request CMS-RTD-UI · · · · · · · Circuit diagram Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electromagnetic properties Operating temperature Connection type Insulation stripping length Conductor cross-section Conversion error adjusted / unadjusted Temperature coefficient Response time Offset voltage @ 3x In overload Power supply Insulation voltage input / output Insulation voltage power supply / signal Input data Input type CMS-TC-UI 15900.2/1 99 x 17.5 x 114.5 mm 120 g Cold junction compensation Cold junction error Exitation current Output data Output signals (adjustable via DIP switch) Load resistance U / I Offset U / I Max. output signal U / I Relay contact Max. switching voltage Max continuous current/Inrush current Contact material Electrical life span at max. contact load Mechanical life span Test voltage coil/contact Selectable ≤ 3 K (typically 1.5 K) - CMS-RTD-UI 15919.2/1 99 x 17.5 x 114.5 mm 120 g DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage category III CE compliant CE compliant -20°C to +55°C -20°C to +55°C Pluggable screw connection, AWG 22-14 Pluggable screw connection, AWG 22-14 7 mm 7 mm 0.2-2.5 mm2 0.2-2.5 mm2 < 0.3 % F.S. / <1.0 % F.S. < 0.3 % F.S. / <1.0 % F.S. < 0.01 % / K < 0.01 % / K 200 ms 200 ms < 0.7 % of In < 0.7 % of In 24 V DC ±10 % / 60 mA 24 V DC ±10 % / 60 mA 1 kV, 50 Hz, 1 min 1 kV, 50 Hz, 1 min 1 kV, 50 Hz, 1 min 1 kV, 50 Hz, 1 min Thermocouple acc. to EN60584 K -50 / 1350°C (initial setting) J -50/1200°C T -50/400°C E -50/1000°C RTD as 2, 3 and 4 wire, acc. to EN60751/DIN 43760 Pt-100 -50/850°C (initial setting) Pt-500 -50/850°C Pt-1000 -50/850°C Ni-100 -50/180°C Ni-1000 -50/180°C 200 µA 0-10 V, 0-5 V,1-5 V, 10-0 V, 0-5 mA, 0-10 mA, 0-20 mA, 4-20 mA 0-10 V, 0-5 V,1-5 V, 10-0 V, 0-5 mA, 0-10 mA, 0-20 mA, 4-20 mA U: > 1 kOhm I: <600 Ohm < 10 mV / 20 µA < 11 V / 22 mA 1 CO contacts 240 V AC 3 A / 5 A (at resistive load) AgNi > 1.5 x 10 5 > 15 x 10 6 4 kV U: > 1 kOhm I: <600 Ohm < 10 mV / 20 µA < 11 V / 22 mA 1 CO contacts 240 V AC 3 A / 5 A (at resistive load) AgNi > 1.5 x 10 5 > 15 x 10 6 4 kV 4KV 9 CONTA-ELECTRONICS Multi-function high-power converter unit CMS-I10 A The line of electrically-isolated and multi-function CMS signal converters has been extended to include the conversion of large currents: with the new CMS-I10A unit. The three-way galvanic isolation – separating the input, output and supply voltage – enables this unit to be used both locally with measuring devices and also with large, complex control systems (systems engineering). The combination between the different measuring currents at the input and the different output signals can be very easily configured with the DIP switches within the housing. The factory default setting for the input current range for the possible standardized output variables can be taken from the table of functions. The factory-set output range is 0 –10 V. Other factory settings and customer-specific adapted current ranges can be delivered on request. CMS-I10A In addition to the conversion of the input signals, both components feature a limit-value relay output with an adjustable switching threshold. High-quality pluggable PKB connection terminals from CONTA-CLIP guarantee a secure connection and allow for quick component replacement during servicing. Input I 10 Output U (V) I (mA) mA mA mA 0-10 V 0-5 V 1-5 V 10-0 V 0-5 0-10 0-20 4-20 0-500 mA x x x x x x x x 0-1 A x x x x x x x x 0-5 A x x x x x x x x 0-10 A x x x x x x x x Multi-function high-power converter unit CMS-I10 A CMS-I10A-UI · · · · · · · Mount on TS 35 Compact design, width: 17.5 mm Three-way galvanic isolation Screw connection Multi-channel high-power input Multi-function analog output (U-I) Current conversion is adjustable via DIP switch · 24 V DC power supply · Limit-value relay with adjustable SETPOINT and HYSTERESIS · Very easy zero-positioning with calibration button Type Cat. no./Qty. p.pck. Size (L x W x H) with TS 35 x 7.5 Weight General information DIN-VDE specifications Electromagnetic properties Operating temperature Connection type Insulation stripping length Conductor cross-section Transmission error and linearity error Temperature coefficient Response time Offset voltage @ 3x In overload Power supply Insulation voltage input / output Insulation voltage power supply / signal Input data Input voltage Input range Measuring principle Input signals (adjustable via DIP switch) AC input frequency Output data Output signals (adjustable via DIP switch) Load resistance U / I Offset U / I Max. output signal U / I Relay contact Max. switching voltage Max continuous current/Inrush current Contact material Electrical life span at max. contact load Mechanical life span Test voltage coil / contact Circuit diagram CMS-I10A-UI 15901.2/1 99 x 17.5 x 114.5 mm 130 g DIN EN 50178:1997; DIN VDE 0110, pollution degree 2, overvoltage category III CE compliant -20°C to +55°C Pluggable screw connection, AWG 22-14 7 mm 0.2-2.5 mm2 < 0.5 % of In < 0.05 % / K 200 ms < 0.7 % of In 24 V DC ±10 % / 60 mA 1 kV, 50 Hz, 1 min 1 kV, 50 Hz, 1 min 0–250 V AC/DC 0-0.5 A, 0-1 A, 0-5 A, 0-10 A AC and DC True RMS / Arithmetic mean Refer to table (factory setting 0–10 A) 45–65 Hz 0-10 V, 0-5 V,1-5 V, 10-0 V, 0-5 mA, 0-10 mA, 0-20 mA, 4-20 mA U: > 1 kOhm I: <600 Ohm < 10 mV / 20 µA < 11 V / 22 mA 1 CO contacts 240 V AC 3 A / 5 A (at resistive load) AgNi > 1.5 x 10 5 > 15 x 10 6 4 kV 11 CONTA-ELECTRONICS The CMS-BS100 Multi-function Converter Units The CMS-BS100 is a multi-function signal conversion unit featuring multiple inputs and outputs. It can convert analog voltage, current, RTD and digital signals into analog or digital outputs. Several of the most helpful functions are already programmed into the standard unit. The analog and digital inputs and outputs can be linked as required within the following ranges: Input U = 0 to 60 V I = 0 to 1 A Output U = 0 to 11 V I = 0 to 22 mA The CMS-BS 100 can also be programmed for customer-specific conversion tasks at any time. Thanks to the variety of inputs and outputs, a variety of different functions can be programmed. The measurement inputs as well as the analog and digital outputs can be combined in any way needed. Programmed standard functions for the CMS-BS100: Analog functions for 2 similar signals, voltages 0-1 V, 0-10 V or currents 0(4)-20 mA • Analog inverter The output delivers the inverted input signal. • Highest or lowest input The output always takes the value of the highest or lowest input. • Differentiator The absolute difference between the inputs • Signal duplication Input signal on two separate outputs • RTD (Ni1000, PT1000) set-point transmitter • 4 potentiometer on analog output signals minimal resistance Rpot with 1 potentiometer 1 kOhm with 2 potentiometers 2 kOhm Analog/digital functionality • Pulse extension Output pulse 1s / 2s / 3s / 4s selectable • Threshold value for analog to digital Output 1/2 is switched when input 1>2 and 3>4 • Up / Down dimmer As soon as input 1 is switched (24 V DC), the output voltage increases to a maximum value of 10 V DC. As soon as input 2 is switched (24 V DC), the output voltage decreases to a minimum value of 0 V. If no input is switched (0 V DC), the output voltage remains stable. The rise and fall of the output voltage takes place after a pre-set linear rate, ranging from 5 seconds to 30 minutes. Inputs 3/4 and output 3 have the same functionality. 28 The CMS-BS100 Multi-function Converter Units CMS-BS100 · · · · · · · Mount on TS 35 Compact design, width: 17.5 mm Pluggable screw connection 4 multi-function analog/digital inputs 2 multi-function analog/digital outputs Many standard functions are pre-programmed Input and output ranges are adjustable via DIP switch · Particularly well suited for customized applications · 24 V DC power supply Type Cat. no. Size (L x W x H) with TS 35 x 7.5 mm Weight g General information EMC specifications Electromagnetic properties Protection class Operating temperature Connection type Connection cross-section, mm2 Screw connection Stripping length, mm Power supply, V DC Current consumption, mA Conversion errors Linearity errors Reaction time, ms Temperature coefficient Input data 4 multi-function analog/dig. inputs Circuit diagram CMS-BS100 15963.2 99 x 17.5 x 114.5 120 Qty. 1 EN 55011 / EN 61326-1 In compliance with the EMC Directive 2001/108/EC IP 20 -20 to +55 °C Pluggable Screw connection 0.2-2.5 AWG 22-14 7 24 (±20%) approx. 25 < 0.5% full scale range < 0.5% full scale range 100 < 0.02% / K Input resistance, (U) kOhm Input resistance, (I) Ohm Resolution (U/I) bit Configuration resistance (PT/NI1000) Resolution (PT1000 / NI1000) bit Reference output voltage for RTD, V 0..1 V / 0..10 V / 0(4)..20 mA / RTD / 24 V DC (10..30 V) Input type can be selected with jumper 200 200 10 (10 mV / 20 µA) Type: plug-in(Rt) 18K2-0.1% (non included), Temperature range: -20 to +140 °C 8 (0.6 °C / 0.5 °C) 10 Output data 2 multi-function analog/dig. outputs Analog outputs Load resistance U / I Offset U / I Digital outputs Max. output current mA Output voltage V DC Output type can be selected with jumper 0..10 V DC or 0(4)..20 mA, short-circuit and overvoltage (24 V AC/DC) protected U: > 1 kOhm I: < 500 Ohm < 10 mV / 20 µA Opto-coupler transistor outputs 100 5..40 29 CONTA-ELECTRONICS The CML-UI-UI-G Voltage and Current Converter Unit With galvanic isolation CONTA-CLIP has expanded its CML 6.2-mm series with the new CML-UI-UI-G unit. This voltage and current converter unit is designed for standard signals and features three-way electrical isolation between the input, output and supply voltage. The various combinations between the input and output ranges can be set using the DIP switches on the housing. After this, no external calibration of the unit is required. The three-way galvanic isolation – separating the input, output and supply voltage – enables this unit to be used both locally with measuring devices and also with large, complex control systems (in systems engineering). Table of functions for the CML-UI-UI-G Input I Output I U 0...5 V 1...5 V 0...10 V 2...10 V 0-20 mA 4-20 mA U x x x x x x 0...5 V x x x x x x 1...5 V x x x x x x 0...10 V x x x x x x 1...10 V x x x x x x 0-20 mA x x x x x x 4-20 mA x x x x x x I 30 The CML-UI-UI-G Voltage and Current Converter Unit With galvanic isolation CML-UI-UI-G · · · · · · · · · Mounts on TS 35 Compact design, width: 6.2 mm Screw connection Three-way galvanic isolation between the input, output and supply voltage Input: 0..10 V, 2..10 V, 0..5 V, 1..5 V 0..20 mA, 4..20 mA Output: 0..10 V, 2..10 V, 0..5 V, 1..5 V 0..20 mA, 4..20 mA Input and output signals are adjustable via DIP switch No external calibration required Other designs available upon request Type Cat. no. Size (L x W x H) with TS 35 x 7.5 mm Weight, g General information EMC specifications Electromagnetic properties Protection class Operating temperature Connection type Connection cross-section, mm2 Screw connection Stripping length, mm Power supply, V DC Current consumption, mA Transmission errors Conversion errors Temperature coefficient Insulation voltage (power supply / signal) Insulation voltage (input / output) Frequency limit (-3dB) Hz Input data Input signals (adjustable via DIP switch) Max. input signal Input resistance Output data Voltage output signal (adjustable via DIP switch) Max. voltage output signal, V Load resistance, kOhm Max. offset, U mV Current outputs (adjustable via DIP switch), mA Max. output current, mA Load resistance, kOhm Max. offset, µA Circuit diagram CML-UI-UI-G 15903.2 93.1 x 6.2 x 102.5 66 Qty. 1 EN 55011 / EN 61326-1 In compliance with the EMC Directive 2001/108/EC IP 20 -20 to +55 °C Screw connection 0.2-2.5 AWG 22-14 12 24 (±10%) 45 @ no load < 0.2% of end value < 0.2% of end value < 0.02% / K 1 kV, 50 Hz, 1 min 1 kV, 50 Hz, 1 min 10 0(2) to 10 V / 0(1) to 5 V / 0(4) to 20 mA (default setting: 0 to 10 V) 20 V, 20 V, 40 mA >50 kOhm/ >50 kOhm / 50 Ohm 0(2) to 10 V / 0(1) to 5 V (default setting: 0 to 10 V) approx. 10.5 >1 20 0 to 20 or 4 to 20 approx. 21 < 500 40 31