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Complying with TÜV and UL Standards—Designed for improved safety, operability and functionality VF -8E Series Functions 400V 1.5kW n Simple vector control • Simple vector control ensures a high torque even at low speeds (150% torque at 1 Hz). • The output torque characteristics for general-purpose motors when operated by an inverter at variable speeds are shown below. 230V 0.2kW % 150 400V 3.7kW Safety Torque Short run torque 95~100 80~90 80~100 40~65 n Product conforming to the EC Low Voltage Directive (TÜV-approved product) Continued run torque 16 60 20 120Hz ~ • Conforms to DIN VDE 0160 30 Output frequency n Product conforming to the UL standard n Accident prevention system • Data lock function controlled by password. n Also conforms to the EMC Directive • By combination use with EMI filter. n Programmable password for operational integrity n Electronic thermal overload n Auto tuning function (with slip compensation) • This function automatically detects and controls the constant of a motor required for vector control and is applicable to three-phase squirrel-cage motors with 2, 4 or 6 poles. n Speed search function • The inverter is activated without stopping the motor (on a free run) for a changeover from the commercial run to an inverter run or a return from sudden power failure. MC1 Operability n Improved monitoring functions Breaker SELECT RUN STOP SET SHIFT • Simple operation for frequency settings. • The main display on the control panel can be altered between command frequency, output frequency and other settings. • The four most recent faults are stored in the memory after a power failure to facilitate system diagnosis. Indication of frequency, trip cause(s), etc. • Frequency resolution Digital setting: Min. 0.01Hz Analog setting: Min. 0.1Hz • Trip cause(s) Instantaneous overcurrent (ground fault and high temperature), overcurrent, overvoltage, low voltage, auxiliary interlock, overload, operation error and auxiliary stop Control knob for easy frequency setting Motor Hz MODE PROG. MC2 MC select button n Improved tripless function • This function automatically decreases the frequency when the output current reaches the overcurrent stall level during overload operation. • When the load returns to normal, the function automatically returns the frequency to its original level and continues operation. • The function prevents overcurrent trips in equipment such as kneading machines that are used for viscous materials. OCS level (Paremeter No.63) Output current Deceleration time with the value set for Parameter No.49 Indication of Local/External control for operation signal and frequency signal, parameter number, etc. M VF-8E Output frequency Normal acceleration time The output frequency does not decelerate below 10Hz. 1 MODELS EN Type 230V Single-Phase Series Applied motor output 0.2kW (1/2HP) 0.4kW (3/4HP) 0.75kW (1HP) 1.5kW (2HP) 2.2kW (3HP) 3.7kW (5HP) 400V Three-Phase Series Catalog.No. Rated output current (A) Rated output capacity (kVA) Mass (kG) Catalog.No. Rated output current (A) Rated output capacity (kVA) Mass (kG) BFV80022EBP 2 0.8 1.4 ———— —— —— — BFV80042EBP 2.8 1.2 1.4 ———— —— —— — BFV80072EBP 3.6 1.5 1.5 BFV80074EP 2.1 1.5 2.5 BFV80152EBP 7 2.9 2.7 BFV80154EP 3.8 2.7 2.7 BFV80222EBP 9.1 3.8 3.0 BFV80224EP 5.4 3.9 2.9 ———— —— —— — BFV80374EP 8.7 6.3 3.1 STANDARD SPECIFICATIONS 230V Single-Phase Series 400V Three-Phase Series 0.2 to 2.2kW 0.75 to 3.7kW 3-phase, 200 to 240V 3-phase, 380 to 460V (415V) 150% of rated output current for 1 minute Input power supply Rated output Models Applied motor output Rated output voltage Overload capacity Number of phases, voltage, frequency Operational range Frequency variations Instantaneous voltage drop resistance Three phase, 200 to 230V (240V), 50/60Hz Single phase, 200 to 240V, 50/60Hz 180 to 264 V Three phase, 380 to 460V (415V), 50/60Hz 342 to 506 V ±5% of rated input frequency Continuous operation at 165V or more, or at less than 165V for 15ms. Continuous operation at 330V or more, or at less than 330V for 15ms. COMMON SPECIFICATIONS Output frequency Overvoltage category Pollution degree Output frequency range Frequency display Output frequency accuracy Frequency setting resolution Inverter control Operation Carrier frequency Start/Stop Forward/Reverse Jog operation Stop select Reset Stop frequency Instantaneous power failure restart Frequency setting signal Environment Protection Display External output Braksignal ing Control Voltage/frequency characteristics 2nd voltage/frequency characteristics 2nd torque boost level Torque boost Accel./Decel. time Accel./Decel. characteristics Accel./Decel. time 2, 3, and 4 Multispeed frequency settings Skip frequency setting Upper frequency setting Lower frequency setting Bias and gain frequency settings External fault trip Braking Regenerative braking torque DC dynamic braking Operation frequency signal Output signal Operating conditions Fault trip buffers Current limit Shut-off (stop) Stall prevention Ambient temperature and relative humidity Storage and transport temperature, relative humidity Vibration Installation condition Enclosure (JEM1030) II 2 0.2 to 400Hz Digital display ±0.5% of selected maximum output frequency (25 ±10˚C) for analog setting Digital setting; 0.01Hz (0.1Hz over 100Hz) Analog setting; 0.1Hz (50/60Hz by parameter setting) High carrier frequency sinusoidal PWM control (Select from V/F control method or simple vector control method) Variable from 0.8 to 15kHz Select with operation panel buttons, 1a contact signal (either 1a, 1b contact signal) or wait time setting (0.1 to 100sec.) Select with operation panel buttons, 1a contact signal (reverse operation prohibit setting possible) Optional setting for 0.2 to 20Hz Optional Accel./Decel. time setting for 0.04 to 1600 seconds Select from; ramp-to-stop or coast-to-stop Select from; rest by power supply or by inputting stop signal. External reset setting is also possible. Select from 0.2 to 60Hz Select from; function OFF, restart at 0Hz, or restart at the setting frequency Digital setting; Operation panel Analog setting; 0-5V DC, 0-10V DC, 4-20mA DC, 10kW potentiometer, input impedance at 50kW (0-5V DC) 20kW (0-10V DC), and approx. 350W (4-20mADC) Select from; 50Hz, 60Hz, optional base frequency setting for 45Hz to 400Hz, constant torque, or square low torque pattern Optional base frequency setting for 45 to 400Hz Optional setting for 0 to 40% Optional setting for 0 to 40% 0.04 to 1600sec. Individual accel. and decel. time setting Linear/S-characteristics (selection switchover) 0.1 to 1600sec. Individual accel.and decel. time setting Can be linked with multispeed setting. Up to 8 preset frequency settings (programmable) Can be linked with accel. and decel. time setting. Up to 3 place settings (skip frequency band setting from 1 to 10Hz) Setting for 0.2 to 400Hz Setting for 0.2 to 400Hz Bias: set for- 99.9 to 400Hz Gain: set for 0 to 400Hz Select from: auxiliary interlock fault or auxiliary stop (coast-to-stop) 20% min. (0.2kW; 100% min. 0.4kW; 80% min.) Working at less than setting stop frequency (braking torque and braking time settings) 0-5V DC Open collector output (50V, 50mA max.) Run signal, arrival signal, frequency detection signal, overload alarm signal, reverse operation signal (selectable) 1c contact output (contact capacity at 250V AC, resistance load at 0.5A) Fault alarm signal, run signal, frequency detection signal, overload alarm signal, reverse operation signal (selectable) Output frequency, setting frequency (F1) (A2) Line speed display (selection switchover) Output current (A0), output voltage (A1), rotation direction Display when protective functions are activated (last 4 faults are stored). Current limit can be set from 1 to 200% of rated output current Instantaneous overcurrent, over temperature (SC), overcurrent (OC), low voltage (LV), overvoltage (OV), auxiliary interlock (AU), overload/electronic thermal overload (OL), operation error (OP), Overcurrent stall prevention, regenerative overvoltage stall prevention –10˚C to +50˚C (non-freezing), 90% RH max (non-condensing) –25˚C to +65˚C, 95% RH max. 5.9m/s (0.6G) max. based on JIS C0911 Altitude of 1000m or less, indoors, free of corrosive gases and dust IP20 screen-protected type MODE DISPLAY (RUN/FAULT) Mode display Run signal Frequency Local (Operation panel) Local (Operation panel) External (Control terminal block) External (Control terminal block) signal Main display (Examples) Local (Operation panel) External (Control terminal block) Frequency display Local (Operation panel) External (Control terminal block) Instantaneous overcurrent during acceleration or abnormal heating of heat radiating fins Excessive Internal DC voltage during acceleration (overvoltage) Overcurrent during acceleration Auxiliary interlock Undervoltage Operation error Overload Auxiliary stop Note: When the sudden power failure function is selected, "LU" is stored in the trip cause memory and does not send an alarm signal. PARAMETER SETTINGS Parameter No. Parameter name Parameter object Setting value or code Factory setting 1st Decel Time Sets acceleration time: 0.2 Hz to max. output frequency. Sets deceleration time: max output frequency to 0.2 Hz. Freq. Range Sets V/F pattern. V/F (Volts-per-Hertz) Curve Sets V/F curve. DC Boost Level Sets torque boost level. Overload Function Selects thermal overload functions. 0 ~40% 0 1 Overload Current Sets current value. 0.1~100A Local/Ext. Control Specifies local or external control. 0~6 Local/Ext. Freq. Specifies local or external frequency control (Volts/Current). 1st Accel Time 0000: 40msec., 0.1~1600sec. 005.0 0000: 40msec., 0.1~1600sec. 005.0 50 50 60 FF (50:50Hz, 60:60Hz, FF:FREE) 0 1 (0: Constant torque, 1: Reduced torque) OFF 0 05 2 without output Freq. derating 3 with output Freq. derating for special motor 2 0 0 Local 1 VR (10k) 2 0~5V 0 3 0~10V 4 4~20mA 0 Forward operation (No reverse operation) 0 1 Reverse Lockout Specifies forward-only operation. Stop Mode Select Specifies ramp-to-stop or coast-to-stop. Stop Freq. Sets stop frequency. 0.2~60Hz DC Brake Time Sets DC dynamic brake time. 000:OFF, 0.1~30sec. 000 DC Brake Level Sets DC dynamic brake level. 0~100 00 Max. Freq. Sets maximum output frequency. 50~400Hz Base Freq. Sets base frequency. Accel. Freq. Hold Selects accel stall prevention. 45~400Hz 0 Decel. Freq. Hold Selects decel stall prevention. Preset Function Select Selects multi-speed functions. Multi-speed Accel/Decel Multifunction Input Select Selects functions for SW 1,2 and 3. Values 0 SW4 Function Select Selects a function for SW4. Forward operation/Reverse operation 0 1 Ramp-to-stop 00.50 50.00 50.00 1 No 1 Available 0 0 0 Coast-to-stop 1 No 1 Available 1 1 2 2 Multi-speed linked to Accel/Decel 3 4 5 6 0 7 8 9 10 1 Second Characteristic 2 selected 0 0 0 Speed search 0 Auxiliary stop 0 1 Output Terminal Select Specifies auxiliary interlock trip or auxiliary stop. Selects detection frequency functions. Selects output terminal functions. Output RY Select Selects output relay functions. Detect Freq. (Output Terminal) Sets detection frequency value. 0000,0.2~400Hz 00.50 Detect Freq. (Output RY) Sets detection frequency value. 0000,0.2~400Hz 00.50 Jog Freq. Sets jog frequency value. 0.2~20Hz 10.00 Jog.Accel. Time Sets acceleration time of jog operation. 0000: 40msec., 0.1~1600sec. 005.0 Jog Decel. Time Sets deceleration time of jog operation. 0000: 40msec., 0.1~1600sec. 005.0 Preset Freq.2 Sets Preset Frequency 2. 0000: 0V stop, 0.2~400Hz 20.00 Preset Freq.3 Sets Preset Frequency 3. 0000: 0V stop, 0.2~400Hz 30.00 Preset Freq.4 Sets Preset Frequency 4. 0000: 0V stop, 0.2~400Hz 40.00 Preset Freq.5 Sets Preset Frequency 5. 0000: 0V stop, 0.2~400Hz 15.00 Preset Freq.6 Sets Preset Frequency 6. 0000: 0V stop, 0.2~400Hz 25.00 Preset Freq.7 Sets Preset Frequency 7. 0000: 0V stop, 0.2~400Hz 35.00 Preset Freq.8 Sets Preset Frequency 8. 0000: 0V stop, 0.2~400Hz 45.00 Accel.Time 2 Sets Accel.Time 2. 0.1~1600sec. 005.0 Decel.Time 2 Sets Decel.Time 2. 0.1~1600sec. 005.0 Accel.Time 3 Sets Accel.Time 3. 0.1~1600sec. 005.0 Decel.Time 3 Sets Decel.Time 3. 0.1~1600sec. 005.0 Accel.Time 4 Sets Accel.Time 4. 0.1~1600sec. 005.0 Decel.Time 4 Sets Decel.Time 4. 0.1~1600sec. 005.0 2nd Base Freq. Sets base frequency 2. 45~400Hz 60.00 2nd DC Boost Level Sets boost level 2. 0~40% Skip Freq. 1 Sets Skip Frequency 1. 0000: OFF,0.2~400Hz Aux. Interlock Auxiliary interlock 0 Run 0 Run 1 2 1 2 Arrival Overload Arrival Overload 3 Frequency detection 3 Frequency detection 4 0 Reverse operation 4 Reverse operation 5 6 Fault Fault (When (when energized) not energized) 6 05 0000 PARAMETER SETTINGS Parameter No. Parameter name Parameter object Setting value or code Factory setting Skip Freq.2 Sets Skip Frequency 2. 0000: OFF, 0.2~400Hz 0000 Skip Freq.3 Sets Skip Frequency 3. 0000: OFF, 0.2~400Hz 0000 Skip Freq.Band Width Sets skip frequency bands. 0: OFF, 1~10Hz 0 Current Limit Function Sets the current limit function. 00:OFF, 0.1~9.9 00 Wait Time Selects restart action when the power is turned on. Selects instantaneous power failure function. Sets waiting time for parameters 50 and 51. Accel./Decel. Pattern Sets Accel/Decel patterns. Lower Freq. Clamp Sets lower frequency. 0.2~400Hz Upper Freq. Clamp Sets upper frequency. 0.2~400Hz Bias/Gain Function Select Selects enabling or disabling this function. Bias Freq. Sets bias frequency. -99.9~400Hz 000.0 Gain Freq. Sets gain frequency. 0000: 0V stop, 0.2~400Hz 60.00 0~5V Output Voltage compensation Adjusts the 0~5V output signal. 75~125% Monitor Select Selects monitoring modes. Frequency Line Speed Multiplier Sets line speed multiplier. 000.1~100 Max. Output Voltage Sets maximum output voltage to motor rating. 0:OFF, 1~500V 000 OCS Level Sets overcurrent stall prevention level. 1~200% 140 Carrier Freq. Sets carrier frequency. 0.8/1.1/1.6kHz, 2.5/5.0/7.5/10.0/12.5/15.0kHz Vector Control Select Sets control system. V/F control Vector control Motor Capacity Set Sets applicable motor capacity. 0.2/0.4/0.7/1.5/2.2/3.7 2/4/6 Motor Constant Measurement Function Matches the number of applicable motor poles. Selects function for constant motor measurement. Voltage Compensation Constant Sets the voltage compensation constant. 00.01~99.99 Recommended value Slip Compensation Frequency Sets the slip conpensation frequency. -5.00~05.00 03.00 Password Sets password for data input (prevents operational errors). 0: OFF, 1~999 Mask code Setting Data Clear Clears factory settings. 0/1/2 Baud Rate Sets communication speed. 300/600/1200/2400/4800/9600 Stop Bit Length Sets stop bit length. 1/2 1 Parity Check Sets parity bit. 0/1/2 0 No. of Communication Retries Sets the number of communication retries. 0~10 0 CR/LF Select Validity Selects CR or LF. 0/1/2/3 0 Power Loss Start Mode Ride-Thru Restart Motor Poles Select Note: Data can be read only when the power is on. The same value as inverter's rating. 0 Run 0 OFF 1 Stop 1 3 Stop 2 0 Hz restart 1 0 Continued restart 0.1~100 sec. 0 000.1 1 Linear Accel/Decel 0 S-shaped Accel/Decel 0 OFF 00.50 400.0 1 ON 0 0 100 1 2 Frequency Line speed 3 0 Line speed 030.0 0 Parameters in 2 Run after wait time 0.8 1 0 4 0 1 OFF 2 Slip Comp. measurement Volt Comp. measurement 3 0 Recommended constant 000 0 9600 can be set during inverter operation. FUNCTION SETTING PROCEDURE When other data is modified. Lock Inverter stop Mode display Up/Down Shift buttons Select button Up/Down Shift buttons Set button Lock Operation prep. complete Password enty See parameter No.71. (Parameter No. modified) (Parameter No. modified) Press the Lock. Press the Up/ Press the Select button to turn off Down/Shift button to change the lock indicator, buttons to display the mode display and the modify the desired to the date display will flash. parameter. display. Press the Up/Down/ Shift button to display the desired parameter. Press the Lock. button to return to the operation mode and turn on the Lock indicator. Press the Set button to snter the value. Main display The value disappears and reappears, and the mode display flashes. Operation prep. completed Terminal Function Selection by Parameter No.20 on setting parameters •1. Notes While the inverter is in operation, only values for the numbers in the of parameter settings can be modified. 2. No values can be modified unless the Lock indicator is off. 3. While the inverter is stopped, it cannot be operated unless the Lock indicator is ON. 4. If the function setting returns to the "Operation Prep. Complete” state during data modification while an external start signal is received, the error code "OP” will be displayed, and the inverter will remain inoperative. 5. The values set by pressing the Set button are stored in the memory even if the Parameter No.20 Control terminal No.14 Control terminal No.15 Control terminal No.16 SW1 SW2 SW3 Multi-speed function 0 1 2 3 4 Multispeed function Multispeed function Parameter No.20 5 Reset input 6 Resetlockout 7 Jog function Auxiliary stop output 8 9 10 Control terminal No.14 Control terminal No.15 SW1 SW2 Multispeed function Analog input changeover Control terminal No.16 SW3 Reset input Reset lockout Auxiliary stop input Jog function Reset input Reset lockout Jog function DIMENSIONS VF-8E Single-Phase 230V 1.5 – 2.2 kW Single-Phase 230V 0.2 – 0.75 kW 4 – ø5 (Mounting hole) Three-Phase 400V 0.75 – 3.7kW 4 – ø5 (Mounting hole) WIRING DIAGRAM VF-8E h The built-in electronic thermal relay is for overload protection. Use the thermal relay with open phase protection for this purpose. Th-Ry MC MCB R S Inverter Main circuit V + + 2 2 - 3 3 Current Setting 4-20mA Input - - 3 + + 4 + - Voltage Setting 0-5V 0-10V Input - SW1 h 1 2 3 4 5 6 7 8 9 17 4 SW4 18 6 13 Relay output NC COM NO COM Control Protection circuit 10 11 12 13 14 15 16 17 18 Operation status output Open collector outputs with 50V DC, 50mA max.ratings h When an inductive load is to be driven by an open-collector output, be sure to use a freewheel diode. C Run 14 Forward/ reverse SW2 15 SW3 16 Forward/ stop Reverse Reverse/ stop Stop Forward/ reverse Run/ stop Run 10 Forward/ reverse 11 Stop 12 7 8 9 Fault warning output No-voltage contact output 250V AC, 0.5A resistance load h VF-8X 11-37kw Bus + Brake U/T Bus - 6 + Brake resistor DB 5 Set the functions of switch 1,2,3 and 4 with parameter No.19, 20 and 21. Forward + 4 to 20mA Input DB 2 1 DC 0-5V Output 0 to 5V 0 to 10V Input Speed pot (10kW ,1/4 watt min) Frequency setting Volume 10kW 1/4 watt min. 0 to 5V Output - IM W T 3 • Control Circuit Wiring U Stop SW4 SW1 SW2 SW3 E Operation status outputs Open-collector outputs with 50V DC, 50mA max. ratings OPTION Product External frequency meter (0-5V) Product number · Specifications · Application · Dimensions • Dimensions • Standard specifications BFV912U Product No. Name Plate Control specification 5V in full scale Ambient temperature and humidity –10°C to 50°C +14°F to +122°F (no freezing) Max. 90% (no condensation) Atmosphere No corrosive gases; no dust (indoors) Vibration Max. 0.6G 10 0 0 20 30 40 50 40 60 80 60 20 80120 160 100 200 120 40 240 Hz 0 Input terminal M3 .118 42 1.654 14.5 .571 38 32 1.496 1.260 2-M2.3 .091 4.5 8±1 Screw .177 .315±.039 7.6 12.4 .299 .488 45 1.772 32 1.260 Panel cutting drawing (for installation) 0.5 or less 8 22 MAX. .020 .315 .866 2-2.8 hole 2-.110 Max. 0.6G 32 1.260 39 hole 1.535 32 1.260 External v olume • Dimensions • Standard specifications Product No. BFV914U Method B special volume Output 2W Resister 10k 2.5 .098 10 .394 M9(P=0.75) M.354(P=.030) ø2.8 .110 ø24 .945 10 .394 1.5 .059 or more 1 .039 ø6 .236 1.6 .063 20 .787 1.5 .059 or less 22 .866 or less 24 .945 or less Panel cutting drawing (for installation) 10 .394 ø9.5 .374 ø3 .118 • Dimensions Brake resistor Inverter Product number Capacity 200V 400V Dimensions L1 L2 W L1 L2 H 130 122 43.5 20 0.75 to 1.5kW BFV 9161UBFV9164U 5.118 4.803 1.713 .787 182 172 42.5 BFV 9162UBFV9165U 7.165 6.772 1.673 .787 3.7kW BFV 9163UBFV9166U 9.055 8.661 2.520 .827 220 64 • Standard specifications Input voltage Supplied from DB+and DB–terminals (DC Voltage) Brake torque 100% (Max. braking time:5 secs) Repeating rate Max. 5% Protection function Protection by means of fuse 7 Ambient temperature and humidity –10°C to 50°C +14°F to +122°F (no freezing) Max. 90%RH (no condensation) Storage temperature and humidity –25°C to 65°C –13°F to +149°F Max. 95%RH Max. 90%RH Vibration Max. 5.9m/s2 {0.6G} Atmosphere No corrosive gases; no dust (Indoors) 400 15.748 20 2.2kW 230 H 4.2 W .165 21 • Wiring diagram Power source Inverter Main circuit terminal block screw size M4 screw ∑∑∑ Circuit breaker R S T DB DB U V W L1 L2 L3 T1 T2 T3 + - Motor Grounding M Brake resistor • Installation 5cm .197 inch or more 10cm 3.937 inch or more 5cm .197 inch AC or more Inverter Brake resistor M4 .157 screw 10cm 3.937 inch or more 1. Install the brake resistor firmly with M4 size screws 2. Allow enough space around the inverter, as shown above. 3. Install the brake resistor on a metal plate measuring at least 50cm x 50cm. Do not install the unit on combustible material such as wood, and avoid direct contact as it becomes hot during operation. (Maximum 150°C) OPTION Product Panel holder Product number · Specifications · Application · Dimensions Product No. BFV9060U n Using the operation panel remotely from the inverter unit • The operation panel can be removed from the inverter and mounted on a remote wall, etc. (The optional extension cable and panel holder are r equired.) Extension cable Inverter Mounting screw Panel holder Mount base Extension cable Cable length Product No. 1m 3.281ft BFV9061U 3m 9.843ft BFV9063U 5m 16.404ft BFV9065U Cable band Operation panel <Connection> • Connect one end of the extension cable to the inverter (at the point where the operation panel was removed) and the other end to the now remote operation panel. See diagram. Caution: Incorrect connector orientation may result in damage to the inverter. • Dimensions • Panel holder ø4.1 ø.161 ø4.1 ±0.1 ø.161±.004 88 3.465 80 3.150 65 2.560 5.0±0.2 .197±.008 75 2.953 75.0±0.5 2.953±.020 2 .079 33 1.299 61.0±0.5 2.402±.020 61 2.402 Mounting hole dimensions • Extension cable L © 1997 Matsushita Automation Controls Group Europe PDF-File generated December 5th, 1997, Data published may change due to technical improvements 7