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VF28 series 30 Amp Relay With Quick Connect Terminals for Automotive Applications Features Operate Data • • • • Must Operate and Must Release Voltage: See Coil Data table. Initial Operate Time: 7 milliseconds, typical, with rated coil voltage applied. Initial Release Time: 4 milliseconds, typical, with zero volts applied (for resistor suppressed relays after having been energized at rated coil voltage.) 30A continuous contact rating @ 85°C. 1 Form A and 1 Form C arrangements. Optional mounting bracket. Various enclosure options. Conditions Environmental Data All parametric, environmental and life tests are performed according to EIA Standard RS-407-A at standard test conditions (23°C Ambient, 20-50% RH, 29.5 ± 1.0" Hg.) unless otherwise noted. Temperature Range: Storage: -40°C to +155°C. Operating: -40°C to +125°C (4). Shock: 20g, 11 milliseconds, half sine wave pulse. Vibration: (For NC contacts, NO contacts are significantly higher.) 10-40 Hz., 1.27mm double amplitude. 40-70 Hz., 5g's constant. 70-100 Hz., 0.5mm double amplitude. 100-500 Hz., 10g's constant. Contact Data Arrangements: 1 Form A (SPST-NO) and 1 Form C (SPDT). Material: Stationary and NO movable - AgNi 0.15; NC movable - AgSnO. Max. Switching Rate: 20 operations per second with no contact load. 6 operations per minute for rated life at rated load. Max. Switching Voltage: 75VDC(1). Max. Load Current (@ 14VDC Load Voltage): Load Max. Continuous Current Max. Make Current (2) Max. Break Current(1) Form A (NO) NO Form C NC 30A 120A 40A 30A 120A 40A 20A 45A 30A Max. Switching Power: 50-500 watts DC (voltage dependent)(1). Min. Recommended Current: 1 amp @ 12VDC. Initial Voltage Drop: 200 millivolts, maximum, for normally open contacts @ 35 amp contact load. 250 millivolts, maximum, for normally closed contacts @ 20 amp contact load. Expected Life: 10 million operations, mechanical; 100,000 operations at 30 amps, 14VDC, resistive load on normally open contact. Intial Dielectric Strength Between Contacts and Coil: 500V rms. Mechanical Data Termination: 2.8mm dual in-line quick connect terminals. Enclosures: Dust Cover: Protects relay from dust. For use in passenger compartment or enclosures. (For connector information consult factory). Shrouded/Weatherproof Cover: Mates with VC28-1003 connector (see page 28) for application where weather sealing is not required. For weather sealed application where protection from salt spray is required, connectors can be purchased from Delphi Packard (see page 28 for additional information). Cover Retention: Dust cover will withstand a 33.7 pound (150 Newton) force (axially applied) without detachment. Weight: 34g (1.2 oz.) approximately (dust cover model). Abnormal Operation Overload Current: Consult factory. 24V Jump Start: 24VDC for 5 minutes conducting rated contact current @ 23°C. Drop Test: Capable of meeting specifications after a 3.28 foot (1.0 meter) drop onto concrete. Flammability: UL94V-0 external; UL94-HB or better, internal parts (meets FMVSS 302). Notes Coil Data Voltage: 12VDC. Resistance: See Coil Data table. Nom. Power: (@ 23°C coil temp. and rated coil voltage.): 1.6W, unsuppressed. 1.81W, with 680 ohm resistor. Thermal Resistance: 50°C per actual coil watt in still air with no contact load current. (1) See Figure 1. (2) Inrush current for lamp load. (3) Allowable overdrive is rated at ambient temperature for 23°C or 85°C as stated with no load current flowing through the relay contacts and minimum coil resistance. Also see Figure 2 for maximum ambient temperature versus applied coil voltage. (4) See Figure 2. (5) Current and times are compatible with circuit protection by a typical automotive circuit breaker. Relay will make, carry and break the specified current. Coil Data (@ 23°C Coil Temperature) Coil Designator Rated Coil Voltage (VDC) Coil Resistance ±10% (Ohms) Coil Inductance (H)(Ref.) Must-Operate Voltage (VDC) Must-Release Voltage (VDC) F 12 90 0.8 7.2 1.2 Allowable (3) Overdrive (VDC) @ 23°C @ 85°C 20.2 15.7 Figure 1 – Limiting Curve for Power Load 75 Safe breaking, arc extinguished (normally open contact) for resistive loads with resistor suppression. Switching Voltage (VDC) 60 50 40 50 0W 30 20 10 0W 0W 20 10 0.5 1 3 2 5 4 7 10 20 30 40 Switching Current (Amps) Figure 2 – Ambient Temperature vs. Coil Voltage for Continuous Duty Assumptions: 140 1. Thermal resistance = 50.4°C per watt 2. Still air 3. Nominal coil resistance 4. Maximum mean coil temperature = 180°C 5. Coil temperature rise due to load = 1.3°C @ 7 amps = 3.1°C @ 14 amps = 7.2°C @ 21 amps = 12.1°C @ 28 amps = 19°C @ 35 amps 6. Thermal resistance and power dissipation based on coil resistance at 180°C 7. Curves are based on 1.6 watts at 23°C Dust cover versions Maximum Allowable Ambient Temperature (°C) 130 120 110 100 90 80 0 Amp Contact Load 7 Amp Contact Load 14 Amp Contact Load 21 Amp Contact Load 70 60 28 Amp Contact Load 50 35 Amp Contact Load 40 90 95 100 105 110 115 120 125 130 135 140 145 150 Applied Coil Voltage (% of Rated Nominal) 140 130 Maximum Allowable Ambient Temperature (°C) Assumptions: Shrouded cover versions with weatherproof connector 1. Thermal resistance = 51.2°C per watt 2. Still air 3. Nominal coil resistance 4. Maximum mean coil temperature = 180°C 5. Coil temperature rise due to load = 0.8°C @ 6 amps = 3.6°C @ 12 amps = 6.3°C @ 18 amps = 11.0°C @ 24 amps = 16.8°C @ 30 amps 6. Thermal resistance and power dissipation based on coil resistance at 180°C 7. Curves are based on 1.6 watts at 23°C 120 110 100 90 80 70 0 Amp Contact Load 6 Amp Contact Load 12 Amp Contact Load 18 Amp Contact Load 24 Amp Contact Load 30 Amp Contact Load 60 50 40 90 95 100 105 110 115 120 125 130 135 140 145 150 Applied Coil Voltage (% of Rated Nominal) Ordering Information Part Number Contact Arrangement Enclosure Terminals VF28-11F14-SO1 VF28-15F14-SO1 VF28-61F14-SO1 VF28-65F14-SO1 1 Form A 1 Form C 1 Form A 1 Form C Dust cover Dust cover Weatherproof shrouded cover with bracket Weatherproof shrouded cover with bracket 680 ohm resistor in parallel 680 ohm resistor in parallel 680 ohm resistor in parallel 680 ohm resistor in parallel Stock Items - The following items are normally maintained in stock for immediate delivery. VF28-15F14-S01 Outline Dimensions Dust Cover With Quick Connect Terminals Shrouded/Weatherproof Cover With Quick Connect Terminals VF28-1_ _ _ _ VF28-3_ _ _ _, VF28-6_ _ _ _ 1.12 MAX. (28.5) 1.12 MAX. (28.5) .654 (16.6) .354 ± .024 (9.0 ± 0.6) .858 ± 0.20 (21.8 ± 0.5) 1.004 MAX. (25.5) .453 MAX. (11.5) ) .776 (19.7) .453 (11.5) .110 (2.80) 85 .110 ± .018 (2.8 ± 0.45) 1.8 MAX. (45.8) .307 (7.8) .091 (2.3) .638 (16.2) .319 (8.1) ( .110 (2.8) .032 ± .0 01 (.825 ± .035) +0.02 .262 -.006 +.005 6.65 -.015 .032 ± .0 01 (.825 ± .035) 30 .482 REF. (12.25) .091 (2.3) 87A 87 1.425 MAX. (36.2) 86 .307 (7.8) .319 (8.1) .638 (16.2) .500 ± .016 (12.7 ± 0.4) TOLERANCE UNLESS OTHERWISE NOTED: 2 DECIMAL: 1 DECIMAL: ± .0 04 ( ± 0.1) ± .0 06 ( ± 0.15) Wiring Diagrams (Bottom Views) 1 Form C 1 Form A 86 30 86 30 RESISTOR IF USED RESISTOR IF USED 87 85 85 87A 87 Connectors Shrouded (Unsealed) Connector For Use With VF28-3_ _ _ _ and VF28-6_ _ _ _ Relays Connector For Use in Weatherproof Application With VF28-3_ _ _ _ and VF28-6_ _ _ _ Relays VC28-1003 When relays are used in high splash areas, including most under-hood applications the relay as well as the relay terminal to connector terminal interface should be protected from direct spray. This can be achieved through the use of a Delphi Packard Metri-Pack, 280 Series, Flexlock, Sealed Connector (typical Part Number 12110539) with corresponding terminals and cable seals. These parts are available from Delphi Packard (1-800-PACKARD). For passenger compartment or similar applications where weather sealing of the relay and relay to terminal interface is not required. 1.126 (28.6) .307 (7.8) A B 1.075 (27.3) C 1 2 1.582 (40.2) 2 X .318 (8.1) Connector/Terminal Usage Chart - Boldface items are stocked. Connector Siemens P/N VC28-1003 26A1494A 26A1494B 26A1494C 26A1494D Required Crimp Terminals (Order Separately) Alternate P/N Wire AWG Qty. Required Delphi Packard Form A Form C 12110843 20-22 12110844 16-18 4 5 12129424 14-16 12129425 10-12 Siemens Electromechanical Components, Inc. 700 Westpark Drive Peachtree City, GA 30269-1498 Specifications and availability subject to change without notice. 13C8328 Printed in U.S.A. IH/10-98