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VALLIAMMAI ENGINEERING COLLEGE SRM Nagar, Kattankulathur – 603 203 DEPARTMENT OF CHEMISTRY QUESTION BANK II SEMESTER CY 6251 – Engineering Chemistry-II Regulation – 2013 Academic Year 2016 – 17 Prepared by S.No. Unit Topic 1 I Water Technology 2 II Electrochemistry & Corrosion 3 III Energy Sources 4 IV Engineering Materials 5 V Fuels & Combustion Staff Mr. V. Arivalagan Dr. N. Jayaprakash Dr. L. Devaraj Stephen Mr. R. Balaji Ms. K. Anandhi Ms. R. Kamakshi Ms. M. Meera Dr. M. Soundarrajan Dr. J. Krishnamurthi Dr. S.G. Gunasekaran Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 VALLIAMMAI ENGINEERING COLLEGE SRM Nagar, Kattankulathur – 603 203. DEPARTMENT OF CHEMISTRY UNIT I - WATER TECHNOLOGY PART - A Q.No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 1. 2. 3. 4. 5. Questions BT Level What is hardness? How is it classified? 1 Why is water softened before using in the boilers? List out 3 the disadvantages of using hard water in boilers. Distinguish priming and foaming? 2 How is boiler corrosion prevented? 3 What is meant by caustic embrittlement? 2 Define softening or conditioning of water? 1 How is calgon conditioning better than phosphate 4 conditioning? How is the exhausted resin regenerated? 2 What are boiler compounds? 1 Every soft water is not a demineralized water whereas every 4 demineralized water is a soft water. Justify. Mention any two advantages of zeolite or permutit process. 3 Define desalination. 1 Compare internal conditioning with external conditioning. 4 What is ion exchange resin? 1 What is reverse osmosis (RO)? 1 Name the salts responsible for scale and sludge. 2 Mention any four methods of converting brackish water into 1 fresh water. How is blow down operation applied to remove hard water? 3 How is desalination carried out? 4 Explain about the carry over? How is it caused? 2 PART - B i. How do you identify the hard and soft water? Explain the 2 types of hard water. ii. What are the boiler troubles or disadvantages of using hard water in the boiler? How are they caused? Suggest steps to minimize the boiler troubles. 1 i. Differentiate scales and sludges. 2 ii. Discuss the causes and prevention of priming and foaming. 4 i. Explain the caustic embrittlement with example. How do you solve this problem? ii. Indicate the reason for boiler corrosion. How can it be prevented? i. What is boiler feed water? What are its requirements and explain its drawbacks? ii. Explain with chemical reaction of the demineralization or ion exchange process. Or how is hard water converted into soft water using ion exchange process? i. How is hard water softened by zeolite or permutit process? Competence Remembering Applying Understanding Applying Understanding Remembering Analyzing Understanding Remembering Analyzing Applying Remembering Analyzing Remembering Remembering Understanding Remembering Applying Analyzing Understanding Understanding Remembering Understanding Analyzing 3 Applying 3 1 Applying Remembering 1 3 Remembering Applying Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 6. 7. 8. 9. 10. 11. 12. 13. 14. ii. Explain the advantages and disadvantages of zeolite process? 2 Understanding i. What are the differences between ion exchange process and zeolite process? ii. How is internal treatment of boiler water carried out using carbonate, phosphate and calgon conditioning method? 4 Analyzing 4 i. Compare internal conditioning with external conditioning. ii. Write the advantages and disadvantages of external treatment of water. i. What is desalination? With a neat diagram describe the Reverse Osmosis method for the desalination of brackish water. ii. How will you regenerate the exhausted ion exchange resin and zeolite? i. Explain the following a. Carry over process b. Blow down operation c. Boiler feed water d. Brackish water ii. How are oxygen and carbon dioxide removed from water? i. How is calgon conditioning is superior to phosphate conditioning? ii. Explain the disadvantages of scale formation? i. What are the requirements of boiler feed water? ii. What are the factors which causes boiler corrosion? How can it be minimized? i. Give an account of internal treatment of boiler water. ii. Draw a suitable diagram and describe the Ion exchange process for the softening of boiler water. i. Define the term Desalination with a neat diagram describe Desalination by Reverse osmosis method. ii. Describe the principle and procedure involved in the Zeolite process for water treatment. i. Write briefly the various methods of internal condition of boiler feed water. ii. Explain the boiler troubles, Scales and Caustic embrittlement in detail. 2 Analyzing Understanding 2 1 Understanding Remembering 3 4 Applying Analyzing Applying 3 4 Analyzing 1 4 Remembering Analyzing 1 2 Remembering Understanding 1 3 Remembering Applying 3 2 Applying Understanding 3 Applying Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 VALLIAMMAI ENGINEERING COLLEGE SRM Nagar, Kattankulathur – 603 203. DEPARTMENT OF CHEMISTRY UNIT II - ELECTROCHEMISTRY AND CORROSION PART - A Q.No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 1. 2. 3. 4. Questions Define Electrochemical (Galvanic) cell? Describe Standard Electrode Potential? What are the factors which affects the emf of the cell? Can we use nickel spatula to stir a solution of copper sulphate? Define a reference electrode. Give an example. Write the significance of electrochemical series. Illustrate the conditions for an electrochemical cell to act as a standard cell. What is corrosion? Give an example. What is Pilling-Bedworth rule? Discuss its importance. State Pilling-Bedworth ratio? Compare Dry corrosion and Wet corrosion. Bolt and nut made of same metal is preferred in practice. Why? What is water line corrosion? Give example. Discuss pitting corrosion. Explain cathodic protection. Mention its two applications. How is galvanic corrosion prevented? What is a paint? Mention its constituents. Describe electroplating? (or) Give the principle of Electrodeposition. Compose the Nernst equation for the cell, Zn(s)/Zn(aq) ‖ BT Level Competence 1 2 3 4 Remembering Understanding Applying 1 3 3 Remembering Applying 1 1 2 4 4 Remembering Remembering Understanding Analyzing 1 1 2 2 1 1 Remembering Remembering Understanding Understanding Remembering 6 Creating Analyzing Applying Analyzing Remembering Mg(aq)/Mg(s) Classify the advantages of electroless plating over electroplating. PART - B i. Derive Nernst equation and give its significance (applications). ii. Calculate the standard electrode potential of zinc electrode dipped in 0.1 M ZnSO4 at 25 C (E⁰ Zn/Zn2+ = 0.76 V) i. Compare electrolytic cell and electrochemical cell. ii. Discuss the measurement of single electrode potential. i. Consider the cell reaction Zn+Fe2+ (0.005) → Zn2+ (0.01) + Fe. Given that the standard emf of the cell is 0.323V at 298K. Construct the cell and calculate emf of cell. ii. Calculate the reduction potential of Cu2+ (0.5M) / Cu at 25⁰C. E⁰(Cu2+/Cu) = 0.337 V i. Compose the cell reactions of the following cells. 1. Zn(s)/Zn2+(0.01M)‖ Ni2+(0.5M)/Ni(s) 2. Zn(s)/Zn2+(aq)‖ Ag+(aq)/Ag(s) 3. Ni(s)/Ni2+(1M)‖ Pb2+(1M)/Pb(s) 4. Zn(s)/Zn2+(0.01M)‖ Ni2+(0.5M)/Ni(s) 4 Analyzing 3 Applying 3 Applying 4 2 Analyzing Understanding 3 Applying 6 Creating 6 Creating Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 + 5. Ag(s)/Ag (aq)‖ pt,H2(g)/H2(g) ii. What is electrochemical series? Give its applications i. Analyse dry (or) chemical corrosion with suitable examples and diagrams. (OR) What is chemical corrosion? Explain 5. the mechanism of oxidation corrosion. ii. State the differences between electrochemical corrosion and chemical corrosion. i. Discuss wet (or) electrochemical corrosion with suitable examples and diagrams. (OR) Describe the mechanism of 6. electrochemical corrosion. ii. Explain differential aeration corrosion and galvanic corrosion with suitable illustrations. i. What are the factors which influences the rate of corrosion? 7. ii. Explain the sacrificial anode and impressed current cathodic techniques for the prevention of corrosion. i. How will you control corrosion by material selection and 8. design aspects? ii. Formulate the mechanism for drying oil. i. What are paints? Give its constituents and function with examples. 9. ii. Explain the process of electrodeposition taking a suitable example (or) How is electroplating of copper carried out? i. What is meant by electroless plating? With a neat sketch 10. explain the electroless plating of nickel. ii. Differentiate electroplating and electroless plating. i. Explain the terms, cell potential and single electrode potential and describe the method of determination of 11. electrode potential ii. How electrode potential can be obtained from Nernst Equation. i. Define EMF Series. Explain its significance ii. Discuss the importance of design and material selection in 12. controlling corrosion. i. Illustrate Electroless plating and explain the plating of Ni by this process 13. ii. Explain how corrosion is controlled by sacrificial anode i. Bring out the application of emf series. 14. ii. Discuss the factors which influence the chemical and electrochemical corrosion. 4 Analyzing 2 Understanding 2 Understanding 3 Applying 1 Remembering 1 Remembering 2 2 Understanding Understanding 5 Analyzing 1 Remembering 3 Applying 2 Understanding 2 Understanding 1 Remembering 3 Applying 1 Remembering 3 4 Applying Analyzing 3 5 Applying Analyzing 3 Applying Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 VALLIAMMAI ENGINEERING COLLEGE SRM Nagar, Kattankulathur – 603 203. DEPARTMENT OF CHEMISTRY UNIT III - ENERGY SOURCES AND STORAGE DEVICES PART - A Q.No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 1. 2. Questions BT Level Define nuclear fission with example. Mention a few important characteristics of nuclear fission. What is nuclear fusion reaction? Give an example. Illustrate nuclear chain reaction? Distinguish nuclear fission and nuclear fusion reaction. What is critical mass, super and sub critical mass? Give the role of moderators in a nuclear reactor. Differentiate fissile and fertile nucleides. What are the components of a nuclear reactor? Discuss breeder reactor. Describe the construction of photo galvanic cell. List the advantages of wind energy. Explain primary and secondary batteries with example. 1 1 Remembering Remembering 1 3 2 1 1 2 1 2 2 1 4 Remembering Applying Understanding Remembering Remembering Understanding Remembering Understanding Understanding Remembering Analysing Write the charging and discharging reaction of lead acid accumulator? Construct a NICAD battery and give its cell reactions. Lithium battery is the widely used battery. Comment on it. Analyse the advantages of alkaline battery over dry battery. Will the emf of a battery vary with size? Give reasons. Describe the factors that impede the nuclear chain reaction. Explain about batteries and its basic requirements. PART - B i. What is fission reaction? Illustrate the mechanism with example. ii. What is meant by nuclear energy? How to improve nuclear energy in a nuclear reactor. i. Differentiate nuclear fission and nuclear fusion reaction. With the help of a neat sketch explain the working of a nuclear reactor. ii. With the help of a neat sketch explain the working of 1 Remembering 3 3 4 4 2 4 Applying Applying Analysing Analysing Understanding Analysing 4 Analysing 2 Understanding 2 Understanding 2 Understanding 2 Understanding 3 1 Applying Remembering 5 Evaluating Competence a nuclear reactor. iii. Explain the following with example Nuclear fission ii) Nuclear fusion 3. iv. Illustrate breeder reactor with an example. i. What is a nuclear chain reaction? Explain its principles and characteristics. 4. ii. What is nuclear fusion? Give an example and explain why the energy cannot be harnessed. Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. i. Analyse the components and its functions of a Light water nuclear reactor with a suitable diagram. ii. How a fertile nuclei can be converted to a fissile nuclei? Explain. i. Compare and contrast nuclear reactions. ii. What is a photovoltaic cell? Explain its construction and working with a neat diagram. i. How wind energy is converted into electrical energy? Explain ii. Discuss the principle and applications of photo galvanic cell. i. Describe the principle behind the functioning of solar cell. ii. State the merits and demerits of solar energy i. State the advantages and limitations of wind energy. ii. Construct an alkaline battery and explain its working. i. Describe the construction and working of H2O2 fuel cell. ii. Explain the construction and working of Lead acid battery. i. Discuss how Li – S battery works ii. Write a note on NICAD battery. i. Write notes on Li- TiS2 battery. ii. Write in detail about the classification of energy storage devices. i. Describe the construction of Lead acid accumulator with reactions occurring during discharging and recharging. ii. How is a solid state Li battery constructed? Describe its functioning. i. Describe the first charge and discharging reactions of NiCd cell. Give the advantages of it over Lead acid battery. ii. With a neat diagram explain the working principle of any one of the flow battery. 4 Analysing 4 Analysing 4 Analysing 2 2 Understanding Understanding 2 Understanding 2 2 1 4 4 4 2 1 1 1 Understanding Understanding Remembering Analysing Analysing Analysing Understanding Remembering Remembering Remembering 3 Applying 2 Understanding 3 Applying 3 Applying Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 VALLIAMMAI ENGINEERING COLLEGE SRM Nagar, Kattankulathur – 603 203. DEPARTMENT OF CHEMISTRY UNIT IV - ENGINEERING MATERIALS PART - A Q.No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 1. 2. 3. 4. Questions What is abrasive? How it is measured? How abrasives are classified? Give the role of Garnet and Emery in engineering field Describe about preparation of Carborundum Describe the preparation alundum. Explain the preparation of norbide. Define refractories. How can they be classified? Mention objectives of PCE test. What is refractorinesss? How it is measured? Illustrate RUL Test? What is porosity of refractories List the stages in manufacture of a refractory. Explain thermal spalling? How will it be controlled? What is white cement? Discuss about Portland cement? Give its properties. Write a note on Hydrophobic cement? Construct wet process in the preparation of cement. Comment on it hardening and setting of cement. Analyse the composition of flint glass and borosilicate glass. What is Glass? Mention few types of it. PART - B i. Describe the synthetic abrasives. ii. What are the abrasives? Give a detailed account of non- siliceous types of abrasives. i. Describe about i] abrasive paper ii] abrasive cloth iii] grinding wheel. ii. What is SiC? Explain its manufacturing and properties. i. Write in detail about siliceous types of abrasives ii. What is norbide and alundum? Mention its properties. i. How are abrasives classified? Explain the properties of any two in each category. ii. Explain RUL test and refractoriness of refractory. BT Level Competence 1 2 1 2 2 4 1 1 1 3 1 1 4 2 2 1 3 3 4 Remembering Understanding Remembering Understanding Understanding Analyzing Remembering Remembering Remembering Applying Remembering Remembering Analyzing Understanding Understanding Remembering Applying Applying Analyzing 1 Remembering 4 Analyzing 1 2 Remembering Understanding 2 1 1 2 Understanding Remembering Remembering Understanding 3 Applying Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. i. How alumina, zirconia and magnesite bricks are prepared and write its properties and uses. ii. Discuss thermal spalling, porosity and dimensional stability of a Refractory. i. Define refractoriness of a refractory. How it is measured by using PCE test. ii. Mention the characteristics (or) requisites of a good refractory. i. Write notes on manufacturing of refractory brick with an example. ii. Discuss in detail about any 4 properties of refractory i. What is refractory? Write the manufacturing process, properties and uses of basic and neutral refractory. ii. State about Zirconia and magnesite bricks. i. Illustrate the manufacture of cement by any one process. ii. Construct the manufacturing of cement by dry and wet process and explain its working. i. With the help of reactions explain mechanism of hardening and setting of cement. ii. What is Portland cement? Illustrate the manufacturing it by wet process. i. What is water proof cement? Write its properties and uses. ii. What is white cement? Write its properties and uses. i. Discuss about various zones of kiln in cement preparation. ii. Explain the construction and working manufacturing of glass. i. Explain elaborately on the composition and uses of any four glasses. ii. Differentiate lead glass, bullet proof glass and Tempered glass. i. Describe the manufacturing process of Borosilicate glass. ii. Explain the composition, properties and uses of Borosilicate glass. 2 Understanding 2 Understanding 3 Applying 1 Remembering 1 Remembering Understanding 2 2 Understanding 1 3 Remembering Applying 4 Analysing 2 Understanding 4 Analysing 2 Understanding 2 2 Understanding Understanding 4 Analysing 2 Understanding 2 Understanding 4 Analysing 2 Understanding Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 VALLIAMMAI ENGINEERING COLLEGE SRM Nagar, Kattankulathur – 603 203. DEPARTMENT OF CHEMISTRY UNIT V - FUELS AND COMBUSTION PART - A Q.No Questions BT Level Competence 1. 2. 3. 4. 5. 6. 7. 8. 9. Define calorific value of a fuel. Differentiate caking coal and coking coal? Justify coke superior to coal. Explain the term knocking. Define octane number? How it is improved? Give the composition and uses of CNG? Illustrate how cetane number is improved? Evaluate the composition and uses of water gas. What is metallurgical coke? Calculate the volume of air required for complete combustion of two litres of CO. Given that volume of O2 in air is 24%. List out demerits of sulphur in coal? Formulate TEL. Mention its uses? Distinguish between HCV and LCV. A sample of coal was found to have the following composition C=75%, H2=5.2%, S=1.2%, O2=12.8%, N2=3.7% and ash =2.1%. Find the minimum quantity of air required for complete combustion. Differentiate coke from coal. Why is water gas used as reducing agent? Formulate the net and gross calorific value if a coal sample has the following composition, C=85%, H=8%, S=1%, N2=2% and ash=4%. List out any four properties of biodiesel. What is meant by refining of petroleum? State the characteristics of a good fuel. PART - B i. How is ultimate analysis carried out? Bring out its significance. How does it differ from proximate analysis? ii. Demonstrate the petroleum refining process in detail with neat sketches. i. Compare the Gross and Net calorific values. ii. Explain how is proximate analysis carried out? Bring out its significance. 1 4 5 2 1 1 3 5 1 Remembering Analyzing Evaluating Understanding Remembering Remembering Applying Evaluating Remembering 3 Applying 5 6 4 Evaluating Creating Analyzing 3 Applying 4 5 Analyzing Evaluating 6 Creating 2 1 2 Understanding Remembering Understanding 2 Understanding 3 Applying 4 Analyzing 2 Understanding 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 1. 2. Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13 14 i. Evaluate the manufacturing method of water gas in detail. Mention its composition and uses. ii. Illustrate how synthetic petrol is manufactured by Bergius process. i. Demonstrate the Otto-Hoffman process of coke manufacture and the recovery of byproducts. i. What is power alcohol? How it is obtained? Explain its advantages and disadvantages. ii. What is meant by bio-diesel? How is it obtained? Explain its advantages and disadvantages. i. What is producer gas? How it is manufactured? Give the chemical reaction taking place in different zones. ii. Explain how synthetic gasoline is manufactured by Fischer-Tropsch method. i. With neat diagram discuss the analysis of flue gas by Orsat apparatus ii. How the proximate and ultimate analyses are carried out and term its significance. i. List out the difference between petrol and diesel as IC engine fuels ii. Give a comparative account of water gas and producer gas i. What is meant by knocking? How it is related to chemical constitution? ii. Estimate the minimum quantity of air required for complete combustion of 1 kg of the sample if 40% of excess air is supplied. Given that the composition of coal was C=81%, H=4%, O=2%, N=1%. i. Evaluate the followings a. Ignition temperature b. Explosive range of a fuel. c. LPG d. Cracking i. Solve the gross and net calorific values of a coal with the following ultimate analysis: carbon 84%, sulphur 1.5%, nitrogen 0.6%, hydrogen 5.5%, and oxygen 8.4%. ii. Calculate the volume of air required for complete combustion of 100 m3 of gaseous fuel having H=50%, CH4=36%, N=1.5%, CO=6%, C2H4=4% and CO2=2.5%. i. Evaluate how flue gas is analyzed by Orsat method. i. Formulate the manufacturing of metallurgical coke by Otto-Hoffman method. 5 Evaluating 3 Applying 3 Applying 1 Remembering 2 Understanding 1 Remembering 1 Remembering 2 Understanding 2 Understanding 4 Analyzing 4 Analyzing 1 Understanding 6 Creating 5 Evaluating 3 Applying 6 Creating 5 Evaluating 6 Creating Department of Chemistry, Valliammai Engineering College, SRM Nagar, Kattankulathur 603 203