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Civil Engineering CTRL Contract C240, Tunnels LONDON, UK Underground engineering design and provided to tunnel construction works management The Channel Tunnel Rail Link is being built by London & Continental Railways Ltd. It will be Britain’s first major new railway for over a century - a high speed 109km line running between for St.Pancras Station in Central London and the Channel Tunnel. Bachy Soletanche combined in a Joint Venture partnership in equal shares with Costain and Skanska (UK) CTRL 240 valued at to construct contract £115m. works, This JV developed into an Alliance with the other project contractors and overall project manager, Rail Link Engineering, to construct the full length of the Channel Tunnel underground Rail tunnels Link into St valued at Tunnelling Machine CLIENT: Union Railways (North) Ltd £534m. MAIN CONTRACTOR: Joint Venture of Costain Ltd, Skanska JV Projects and Bachy Soletanche In the early stages of tendering CONSULTING ENGINEER: Rail Link Engineering for DURATION OF WORKS: 174 weeks Pancras, the London CTRL works Bachy Soletanche provided managerial, engineering and technical support, following into the final WORKS QUANTITIES Tunnels 8.15m diam. tunnels, 2No. 4.7km, Total 9.4km Shafts Diaphragm Wall shafts 24m x 10m x 37m depth & 20m x 16m x 43m depth; Shotcrete shaft 10m dia x 35m depth contract in February 2001 and Dewatering the start of the works on site in Cross Passages 28 wells, 6km of pipe 600m dia, discharge 1100m3/hr approx = 10 million m3 in total pumped 8 No Cross Passages (3.5m to 4.5m dia with 3.5m dia Nadir sump shaft) Temp localised drainage systems drilled & installed in tunnel negotiations and award of the July 2001. A403 Dewatering Drawdown Along Tunnel Route Drawdown Woodgrange Shaft Barrington Shaft Stratford Box Before Pumping After Pumping Ground Level Tunnel Outline Shafts Grouting in area of ground settlement Senior staff were provided for key teams from the Company’s base in the detailed design and construction of the positions on the contract in the tunnel, UK and France were specifically brought diaphragm walls to the shafts. The shaft and de-watering sections, and on board to start the early works in the expertise in global de-watering, Ventilation shaft construction site, Woodgrange Road previously used on overseas tunnel contracts in Denmark and on the Jubilee Line Extension Project in London, were paramount in the success of setting up the deep wells and commissioning the system in the gravels, sands and chalk beds within the London basin, successfully lowering the water table by 30 metres. Void grouting in confined residential areas, followed by compaction grouting monitored by recording drilling parameters, were mobilised in sections of the job where unexpected ground movement developed, and the installation of pipe arches above tunnelling openings were developed from Bachy Soletanche’s expertise in geotechnical works. Temporary shaft for removal of TBM’s showing shotcreting techniques Main Ventilation Shaft Construction The two tunnels, of internal diameter, and 14m x 19.2m by 35m deep. After receive the tunnelling machines. NATM 7.15m and length constructed machines. using The 4.7km, EPB were the completion of the diaphragm walls, techniques were employed in its tunnelling the shafts were excavated in stages, construction, with monitoring at one interlinking cross installing heavy steel walings as the metre stages, as the shaft excavation passages of internal diameters 3.5m and excavation advanced. After forming the advanced to its full depth. 4.5m will be excavated with robotic bases to the shaft, tunnel eyes were excavators. The primary trackbed and opened through the heavy reinforced tunnel walkways will be constructed on walls in preparation for the arrival of the the completion of the tunnel drives into TBM’s and for the construction of tunnel the shafts at the terminal end of the adits. A series of reinforced concrete contract after the removal of four slabs, beams and walls were then tunnelling machines and their back-ups at constructed within the shafts as part of this location. The Fixed Equipment and the permanent works. Architecturally final tracklaying contractor will complete designed headhouses are to be built their works under separate contracts. above the shafts. The commissioning and opening of the tunnels for public use will be in 2007. safety on the contract has been heavily monitored and controlled. Full safety procedural documents have been put in place and the works strictly managed under Railtrack agreed controls, adjacent to the railways. Self certification has been adopted to control the works. Environmental and public designed by the JV as a temporary the contract. Two permanent ventilation 10m as a 10.2m diameter cofferdam and emergency access shafts of internal opening up to an elliptical shape of dimensions 9.6m x 25.6m by 29m deep maximum 13.55m chord at the base to relations departments were established to reach The third shaft was engineered and agreement with outside parties. Three shafts have been constructed on shotcreted shaft, constructed in its top A403 The management of the health and