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High power simple Specification Model on motor plain shaft type Pinion shaft type Model on driver Rated voltage FY8S25H-D3 FY9S40H-D3 FY8PF25H-D3 FY9PF40H-D3 FYD825HD3 FYD940HD3 24 24 V (DC) Rated output Speed control range Rated torque MAX. instantaneous torque 5sec Rated speed W 25 40 r/min 200~2300 200~2000 mN • m 157 250 oz • in 22 36 mN • m 200 (1500r/min MAX.) 300 (600r/min MAX.) oz • in 28 (1500r/min MAX.) 43 (600r/min MAX.) r/min 1500 1500 qSpeed setting by external speed setter (Sold separately: model code Q-R10KB) Speed setting method Speed setting wSpeed setting by external voltage supply 0~10V (r/min)/V Speed variation 300±5% Against load ±1% 0~rated torque at rated voltage and speed Against voltage ±1% DC24V±10% at rated speed, no load Against temperature ±3% 20±20˚C at rated voltage and speed, no load RUN, BRAKE, F/R IN, ALARM RST H: Open collector L: GND (0~0.8V) Input Input and output signal Output Speed pulse Current ALARM, HU OUT HV OUT Open collector output DC30V MAX. 10mA MAX. Pulse/Revolution Rated (Ave.) A MAX. (Peak) 5 5 2.3 MAX. 3.4 MAX. 10 MAX. 10 MAX. Protection functions Over load protection When an exceeding torque than rated is applied to motor for more than about 5sec. Stop motor and output "L" from "ALARM". Others Operation temperature 0~40˚C (no condensation) continuous duty. The motor flange surface temp must be 80˚C MAX. (Ambient temperature 40˚C without heat sink) Motor dielectric strength Withstand for 1min. under AC500V 50Hz (Between case and coil) Motor insulation resistance 10MΩMIN. (Between case and coil DC500V tester) Speed (r/min) Gear ratio at 200r/min at 1500r/min Applicable MAX. Torque for gearheads 8H mN • m FBN-100 9H oz • in mN • m FBN-100 oz • in 5 40 300 640 83 1000 140 15 14 100 1900 260 3100 440 25 8 60 2800 400 4600 650 30 6.7 50 3400 490 5600 790 50 4 30 5100 720 8300 1200 • : rotation of gear head output shaft becomes reverse direction of motors. • Although the rotation speed range in the high-speed area expands more than that shown in the above table, the allowable torque may decrease. Refer to the torque rotation speed graph. 26 Torque-speed/Current (TYP.) characteristics Feature 2 200 r/m 00 50 0 r/m 15 CURRENT 00 1,000 in 2,000 r/m in [A] 3 Short time rating area 15 00 in r/m 00 0 in 1 /m 0r 50 1 3,000 in (r/min) Continuation operation area Short time rating area Continuation operation area 1,000 (FY9S40H-D3/FY9PF40H-D3+FYD940HD3) r/m in 2 CURRENT 2,000 Speed 3,000 [A] 3 Speed (r/min) 10 (FY8S25H-D3/FY8PF25H-D3+FYD825HD3) 1 200 150 (21) 200 mN•m (28) (oz•in) 0 100 (14) TORQUE 80sq.(3.1sq.) 32(1.3) 37(1.5) 90sq.(3.5sq.) 3(0.12) 0 24(0.94) 62dia. (2.4dia.) 1(0.039) 0 0 8dia. -0.03 (0.315dia.-0.0012) 0 0 73dia.-0.03 (2.874dia.-0.0012) 300 (42) 400 mN•m (56) (oz•in) Weight 1.2kg (2.6lb) 4-6.5dia.(0.26dia.) Holes 8(0.31)(Width of flange) ia. 4d a.) 10 .9di 0 (4 a. ) di ia. 94 .7d (3 2 (0.079) MAX. 200 (28) TORQUE FY9S40H-D3 45(1.8) 3(0.12) 100 (14) Unit: mm (inch) Weight 0.5kg (1.1lb) 4-5.5dia.(0.22dia.) Holes 0 Torque Motor outlines (Plain shaft type) FY8S25H-D3 400 mN•m (56) (oz•in) 300 (42) A 61.5(2.4) 8(0.31)(Width of flange) 30(1.2) 80.2dia. (3.16dia.) Torque 200 (28) 1(0.039) 100 (14) 0 50 (6.9) 0 0 10dia.-0.03 (0.394dia.-0.0012) 200 mN•m (28) (oz•in) 150 (21) 0 100 (14) 83dia. -0.03 (3.268dia.-0.0012) 50 (6.9) 8.5 (0.33) 0 A 28(1.1) 43(1.7) 4-8dia. (0.31dia.) Viewed from A 4-9.2dia. (0.36dia.) Viewed from A Motor (Pinion shaft type) + Gear head outlines FBN-100 2.5(0.098) 0 5(0.20) L 45(1.8) 8(0.31)(Width of flange) 25(0.98) 62dia. (2.4dia.) 0 4 -0.03 25 (0.98) 4 0 -0.03 0 (0.98 -0.0012 ) 0 (0.98 -0.0012 ) .(3 dia 94 35(1.4) 34dia. (1.3dia.) .) ia .7d 10dia. -0.02 ( 0.157 +0.0012 ) 0 2 (0.079) MAX. +0.03 0 15 (0.59) 4 0 80sq.(3.1sq.) (0.3937dia.-0.00079 ) FY8PF25H-D3+8H Unit: mm (inch) L(Gear head length)•Weight•Screw(Accessory) Gear ratio Lmm(in.) Weight Kg(lb) Screw 1/5~1/15 30(1.2) 0.5(1.1) M5✕50(2) 1/25~1/50 40(1.6) 0.6(1.3) M5✕60(2.4) R2 (R0.079) NOTE Rubber gaskets for insertion between gear head are sold separately to motor prevent oil leakage. Model on rubber gasket 8H FBN: H8packing (rubber) 9H FBN: H9packing (rubber) Rotor cover (Sold separately) Recognition number L1 L2 27 Model on L1mm L2mm Recognition Accessory washer nominal diameter rotor cover (in) (in) number F-RC844 50 43.5 AD09904 (2.0) (1.71) M5 F-RC961 67.5 61 AD09903 (2.66) (2.40) M6 Adapting motor Plain shaft type Pinion shaft type Plain shaft type 40W Pinion shaft type 25W FY8S25H-D3 FY8PF25H-D3 FY9S40H-D3 FY9PF40H-D3 Input & output terminals and wiring diagram Read Symbol Wire Color Red VM Black P.GND Brown HU OUT Item Pin No. Power supply 1 2 1 2 Input or Function Standard • Condition Output Input Power supply positive for driver DC24V±10% – Power supply GND for driver Output 5 Pulse/Revolution ※1 H: Open collector DC30V Output MAX. H: Normal operation L: 0~0.8V 10mA MAX. Output L: Alarm output Red HV OUT 3 Orange ALARM OUT 4 Yellow VR 5 6 7 Green VS Blue GND Purple GND R2 5V R2 R2 5V R2 R1 5V R1 C1 R1 C1 R1 Gray F/R IN HV OUT 9 10 Black RUN VR H: Normal operation Input L: Reset – Not Connected 11 12 7 F/R IN 8 BRAKE RUN Ω About 80k Ω 9 5V 10k Ω 5V 10k Ω 5V 10k Ω 10 ALARM RST 11 12 Power supply P.GND 1.2k 6 GND VM 12V 5 GND N. C. 9 3 4 VS (Controller etc.) H: BRAKE Deactivated Input L: BRAKE activated H: Open collector L: 0~0.8V H: Stop Input L: Start ALARM Brown RST ※3 Red N.C. 2 C1 EXTERNAL SPEED SETTING 10kΩ (Optional part) MOTOR 1 1 ALARM OUT DC24V BRAKE White ※2 MOTOR I/O HU OUT Power supply positive Output for external speed setter Input Speed setting signal positive 0~10V – Speed setting signal GND – GND for I/O Signal H: CCW L: CW Input (Viewed from motor output shaft side) I/O 8 DRIVER R1 VM 1 2 Part name Recommended value R1 4.7KΩ R2 1KΩ C1 0.01μF Must be operated in the open state. ※1 "HU OUT" signal and "HV OUT" signal aer shown below. Motor rotation (viewed from motor output shaft side) T T CW T H L H L HU OUT HV OUT 120゜ TYP.(Elec. angle) CCW H L H L HV OUT 120゜ TYP.(Elec. angle) 360゜ (Elec. angle) T HU OUT T:Time(vary by its speed) 360゜ (Elec. angle) ※2 ・Brake specification: Short brake between terminals ・“BRAKE has priority over “RUN”. ・During rotation direction switching operation, “BRAKE” terminal voltage may reduce due to internal processing. ※3 In case of “L”, the overload protection function is canceled. If overload operation is performed in this state, the motor may burn out. Protection Control sequence H L BRAKE H L F/R IN H L H ALARM RST L Protect function Protection function Protection Setting When the load exceeds the rated torque for more than 5 Motor is stopped, Overload seconds, the driver will cause and "ALARM" Protection the motor to stop and "ALARM" outputs "L". will output "L". CCW Moter operation 0 rpm (Viewed from motor output shaft side) CW [A] H L Output Signal ALARM OUT [Note for brake operation] Perform brake operation (area [A] above) within the speed limit range. Different operation from the above may cause fire or failure. Fig.1 Speed setting by external speed setter Speed setting +12V±6% VR 1.2k Ω±5% 4 IVR:3mAMax. Setting Method Speed setting by Connect as shown in Fig.1 and set by external speed setter external speed setter. Use variable (sold separately) resistor 10[KΩ] as external speed setter. Speed setting by external voltage supply Cool down the driver fully, and disconnect power supply for more than 1 minute until "ALARM OUT" changes to "H" . Do not use this function to determine whether or not the load exceeds the rated torque. Please make sure to check the load is lower than the rated torque before use. When the overload protection function is canceled ("ALARM RST" is in the "L" state) and temperature rises rapidly due to motor restraint, the motor may burn out. Make sure to set "ALARM RST" to "H" before operating the motor. I/O Pin head Item Alarm Release Action External speed setter 5 VS 6 GND 10k Ω (Sold sepanately) 3,000 1mMax. Fig.2 Speed setting by external voltage supply I/O Pin head Connect as shown in Fig.2 and set speed by external voltage supply. By these function, it is possible to set a speed at outside of Speed control range. But it must be out of our product warranty. DC voltage supply (0∼10V) 4 VR 5 VS 6 GND 2,500 Speed (r/min) Input Signal RUN 2,000 1,500 1,000 500 0 1mmax. 2.0 4.0 6.0 8.0 10.0 DC Supply Voltage (V) DC Voltage vs Speed characteristics 28 Driver outline Unit: mm (inch) Accessory Unit: mm (inch) 85 (3.35) 78 (3.07) 3.5 (0.14) POWER SUPPLY CABLE 58 (2.28) 10(0.39) 5 (0.2) 2- 8MAX. 3.2 (0.13) 2- 7.5MAX. (2-0.29MAX.) 98 (3.86) I/O (11.8 +0.78 0 ) Motor CABLE Name Plate Shows Driver Model Code and Lot No. +30 0 300 (11.8 +1.18 0 ) (0.12MAX.) 15MAX. 3.5 (0.14) (0.59MAX.) 7-3.5dia. Holes (7-0.14dia. Holes) 3.5 (0.14) 3MAX. (2-0.29MAX.) NOTE 1 The adjustable part of variable resistor should not be touched. 2 parts show the allowable limits of metal parts for driver mounting.Both surface are same limit. 11 2- 7.5MAX. 1 5 (0.2) +20 0 105 (4.13) 4 (0.16) Power supply (2-0.31MAX.) 300 10(0.39) 63.1 (2.48) Electronic Parts 8MAX. +0.78 ) 0 I/O CABLE Variable Resistor (0.31MAX.) 2- 7.5MAX. (11.4 MOTOR 8MAX. (0.31MAX.) (2-0.29MAX.) +20 0 290 Connection guide (Motor side) Pin No. Name 1 2 3 4 5 6 7 8 Lead wire color GND VH(12V) Coil U Coil V HU HV HW Coil W Gray White Brawn Red Purple Blue Green Orange Driver or motor side I/O connection Driver Power supply connection Driver Driver Motor connection Motor – – – – Open collector output Open collector output Open collector output – Pin head model code on driver or motor 53325-1210 5569-02A1 5569-08A1 IL-G-11P-S3L2-SA High power Simple driver FYD series Driver model code Power supply cable model code Note – – – – – – Open collector output Open collector output Open collector output – – Maker MOLEX JAE Unit: mm (inch) Motor cable model code I/O Cable model code Rotor cover model code FY8S25H-D3 FYD825D3 FED-CNSL03 300 (11.8) FYD-CNDL03 300 (11.8) FYD-CNHL03 300 (11.8) F-RC844 FY8PF25H-D3 FYD825D3 FED-CNSL03 300 (11.8) FYD-CNDL03 300 (11.8) FYD-CNHL03 300 (11.8) F-RC844 FY9S40H-D3 FYD940HD3 FED-CNSL03 300 (11.8) FYD-CNDL03 300 (11.8) FYD-CNHL03 300 (11.8) F-RC961 FY9PF40H-D3 FYD940HD3 FED-CNSL03 300 (11.8) FYD-CNDL03 300 (11.8) FYD-CNHL03 300 (11.8) F-RC961 NOTE) Power Supply Cable types for FYD series are the same as FED series, because they are used in commonly. 29 Coil U – Coil V – Coil W – HW HV HU GND 12V Connector model code on cable Housing Contact (reel) 51090-1200 50212-8000 5557-02R 5556T 5557-08R 5556T2 IL-G-11S-S3C2-SA IL-G-C2-SC-10000 Motor/Driver/Cable/Rotor cover model code table Motor model code 1 2 3 4 5 6 7 8 9 10 11 Note Connector model code Item Name Pin No. Connection guide (Driver side)