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PERIODIC
INSPECTION
FRAME/ID NO.
XT1200Z
ITEM
MILEAGE
EVERY
NOTES
1.000 10000 20.000 30000
KM
KM
KM
KM
Fuel line
Spark plug
Valves

Air filter
Check for cracks or damage
Replace
NGK CPR9EB-9
IN: 0,10-0,16mm EX: 0,22-0,28mm
Check clearance. Adjust
Replace. More often if necessary
Clutch
Check function and fluid level


Brake system
Check function/fluid level. Adjust
Replace brake pads
Check for cracks or damage
Replace
Tighten
Front:
225 kPa
spokes.
Rear:
250 kPa
Check balance, loose spokes and run-out


Brake hose
Wheels/Tires/Spokes
Wheel bearing
Swing arm
Steering bearings
Chassis fasteners
Brake/clutch lever pivot
Brake/shift pedal pivot
Side stand/main stand
Side stand switch
Front fork
Shock absorber
Suspension link/pivot
FI system
Engine oil
Engine oil filter
Final gear oil
Cooling system
Check for looseness or damage
Check operation and free play
Lubricate with Lithium-soap base grease
Check function. Adjust if necessary*
Lubricate with Lithium-soap base grease
Check nuts, bolts and screws for looseness
Lubricate with silicone grease
Lubricate with LS-base grease
Check operation. Lubricate with LS grease
Check operation
485cc SAE5W
Oil amount:
Check operation/leaks
Check operation/leaks
Check operation
Check sync.
Replace
Oil with filter:
3,4 l
Oil without filter:
3,1 l
Replace
Change
0,20l SAE80 API GL4/5 Hypoid
Check level, leaks
Replace cooling liquid
Check operation
Check for loose parts
Lubricate/adjust
Check all bulbs. Adjust headlight
Brake switches
Exhaust system
Moving parts/cables
Lights, signals
NOTE:
Airfilter need to be replaced more often if used in dusty/rainy conditions



Every 40000 km
40000
KM


Annual
check
12 mnd
OK
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When worn to limit
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Every 4th year
Every 5000 km
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WARNING! New tires are slippery
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Every 50000 km
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Every 50000 km
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Replace every 3rd year
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----------------------------------------------------------------------Dealers stamp and sign.
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