Download Recorder Specifications - McGoff

Eurotherm Chessell
Graphic Data Acquisition Recorders
Ethernet Communication
Data Historian, Reports, Real Time Monitor
Monitor Energy Consumption, texturizers,
5180V
Display.
Display.
Management.
* 12.1" Color SVGA TFT Touchscreen Display
* Up to 48 Input Channels
* Up to 27 Alarm relays
* Up to 256 MB PCMCIA card data storage
*
*
5100V
High visibility
Current and historic data sets
* 5.5" Color SVGA TFT Touchscreen Display
* Up to 12 Input Channels
* Up to 12 Alarm relays
* Up to 256 MB PCMCIA card data storage
5100e
Universal inputs
Unmatched Accuracy
* 5" Color, 1/4VGA STN Touchscreen Display
* 6 Input Channels
* 1 Relay output
* Floppy disk drive and 3 MB Flash data storage
e
.
Eurotherm Chessell
K5100V and K5180V Graphic Data Acquisition Recorder
100mm and 180mm
5100V
5180V
No inputs
6-12
6-48
Display type
5.5" (139.7mm)(1/4 VGA) TFT color
LCD
12.1" (307.34mm)(SVGA) TFT color LCD
User interface
Touch sensitive screen
Touch sensitive screen
Configurable
Yes
Yes
Relay outputs
3
3-12
Communications
Ethernet
Ethernet
Datalogging
Yes
Yes
Archive media
ATA & compact flash or 3.5" disk
ATA & compact flash or 3.5" disk
Totalizers, timers and
counters
Yes
Yes
The 5100V and 5180V process viewers, are the first recorders in a brand new range of data acquisition
(DAQ) units. At the heart of the design is a leading edge technology Power PC, 32 bit RISC processor.
Ethernet networking has become the recognized standard for high-speed data transmission within large
plants …and beyond. Series 5000 incorporates FTP (file transfer protocol) via its Ethernet
communications, enabling the archiving of data into the plant-wide data network.
Data visualization needs to be presented in the most easily interpretable format to the operator. In
addition to the standard displays of bar, chart and numeric formats, custom displays (plant mimics) can be
created for the series 5000 recorders. The advanced software environment allows for display creating
images that are both static, and have moving elements.
A Touch Sensitive Screen coupled with a ¼ VGA or SVGA TFT color LCD display provides excellent
display capabilities. The Series 5000 features a simple to use WindowsTM style system configurator, that
is mirrored in the PC-based configuration program, allowing ease of transition between either method of
set up.
Email:
Distributed Worldwide by www.mcgoff-bethune.com
+1-770-840-9811 1-800-303-4705
[email protected]
Web Site: www.mcgoff-bethune.com
Review PC Softwareis included in the base system. Review is a powerful tool for the analysis, display,
databasing and export of archived process data. Review provides an easy way to review stored data by
point, time, plant-unit and batch number. Designed to view and print historical data produced by
Chessell’s intelligent chart recorders and data acquisition units, all channels retain their original trace
colors, identifiers and scales, ensuring easy comparison of data with that on the recorder unit.
Bridge 5000 is PC software that provides remote access to the series 5000 recorders, via Ethernet.
Using the software, the operator sees real time data from the recorder. Navigation of the operator
interface on the PC is identical to that of the unit, using a mouse to point and click where the recorder
uses a touch screen.
Archiving is available on a choice of media, either 3.5” floppy diskette, PC card, or hard drive with up to
1 Gbyte of memory. Data is transferred from the instrument’s non-volatile memory in hourly, daily or
weekly files. Data can be archived at a rate which matches the units’ high input scan rates – 8Hz. All data
is stored in tamper-proof binary format that can be used for long term record processing.
The Batch 5000 feature offers batch functionality based on the requirements of FDA title 21 CFR part 11.
The capabilities of this feature include: entering of six batch fields (e.g. current operator, batch number,
customer name, order number, etc.), batch mode (start/stop or continuous).
OPC server capability (OLE for process control) defines the standard by which instrumentation can be
integrated into modern automation/business systems. This enables Series 5000 recorders to be
incorporated into the software system of your choice, without the need to assemble costly new drivers.
Use of the Eurotherm custom chip set ensures high quality I/O. One A/D converter per channel negates
the need for relays or solid state switching, providing continuous measurement and parallel sampling for
each input. High noise rejection and isolation (250 volts channel to channel and channel ground) ensures
measurement integrity in the harshest of environments. This high accuracy data acquisition occurs at an
input scan rate of 8Hz (all channels scanned every 125ms).
The 5100V and 5180V Process Viewers are the first products to be released in a brand new range of
graphical data acquisition recorders.
At the heart of the design is a leading edge technology 32 bit RISC processor. High Quality I/O Series
5000 utilizes the Eurotherm custom chip set. One A/D converter per channel negates the need for relays
or solid state switching, providing continuous measurement and parallel sampling on each input. High
noise rejection and isolation (250 volts ch/ch & ch/gnd) ensures measurement integrity in the harshest of
environments.
Touch Sensitive Screens coupled with 1/4 VGA or full SVGA TFT color LCD displays, provide excellent
viewing. The Series 5000 features a simple to use Windows-style system configurator that is mirrored in
the PC based configuration program. This enables easy transition between the two methods of set up.
Email:
Distributed Worldwide by www.mcgoff-bethune.com
+1-770-840-9811 1-800-303-4705
[email protected]
Web Site: www.mcgoff-bethune.com
TECHNICAL SPECIFICATION (Recorder)
Board types and hardware options
Six-channel universal input
Model 5180V: Eight boards (48 channels) max
Model 5100V: Two boards (12 channels) max
Three Change-over relay output board
Model 5180V: Nine boards (27 outputs) max
Model 5100V: Two boards (six outputs) max
3.5 inch floppy disk, or PC Card (ATA flash or hard disk)
Environmental Performance
Temperature limits PC Card option:
Floppy disk drive option:
Humidity limits
PC Card option:
Floppy disk drive option:
Protection
Bezel and display
Shock
Vibration (10 to 150Hz)
Altitude
Operation: 0 to 50ºC; Storage: – 25 to 70ºC
Operation: 5 to 40ºC ; Storage: – 20 to + 50ºC
Operation: 8% to 85% RH; Storage: 8% to 90% (both non-condensing)
Operation: 20% to 80% RH; Storage: 8% to 80% (both non-condensing)
IP65
BS EN61010
2g peak
<2000m
Electromagnetic compatibility (EMC)
Emissions
Immunity
BS EN50081-2
BS EN50082-2
Electrical safety
(BS EN61010)
Installation cat. II; Pollution degree 2
A
X
Physical (Model 5100V)
Panel mounting
Bezel size
Panel cutout dimensions
Depth behind bezel rear face
Weight
Panel mounting angle
Recorders with hard disk:
Recorders with floppy disk:
Other 5100V recorders:
DIN43700
5.67" (144mm) x 5.67" (144mm)
5.43" (138mm) x 5.43" (138mm)
[both – 0 + .04" (1mm)]
9.76" (248mm)
6.6lb (3kg)
Depth behind bezel rear face
Weight
Panel mounting angle
Recorders with hard disk:
Recorders with floppy disk:
Other 5180V recorders:
PANEL CUTOUT
Vertical panel only
± 15º
± 45º
Physical (Model 5180V)
Panel mounting
Bezel size
Panel cutout dimensions
B
DIN43700
11.3" (288mm) x 11.3" (288mm)
11.1" (281mm) x 11.1" (281mm)
[(both – 0 + .04" (1mm)]
12" (305mm)
16.5lb (7.5kg)
Y
Model
AxB
5100
138 x 138
(-0.0 + 1) mm
Minimum recommended spacing
Side clamps
Top/bottom clamps
X = 10 mm
X = 15 mm
Y = 15 mm
Y = 10 mm
5180
281 x 281
(-0.0 + 1) mm
X = 25 mm
Y = 12.5 mm
X = 12.5 mm
Y = 25 mm
Vertical panel only
± 15º
± 45º
Operator interface
Type
Colour TFT LCD with cold cathode backlighting.
Fitted with resistive, analog, toughened touch-panel
Size and resolution
Model 5100V:
Model 5180V:
1/4 VGA (320 x 240 pixels)
SVGA (800 x 600 pixels)
Power requirements
Line voltage
Power (Max)
Fuse type
47 to 63Hz
85 to 265V
60VA (Inrush current 36A)
None
Ethernet communications
Electrical standard
Transport protocol
10Mbs Ethernet. 10BaseT.
TCP/IP. File Transfer Protocol (FTP). Modbus TCP/IP.
INSTALLATION CATEGORY II
The rated impulse voltage for equipment on nominal 230V mains is 2500V.
POLLUTION DEGREE 2
Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation
shall be expected.
Model
5100V/5180V
Specification
Sheet
TECHNICAL SPECIFICATION (Input board)
Input board specification (Cont.)
General
Thermocouple data
Input types
Input type mix
Maximum number of inputs
Input ranges
Termination
Noise rejection (48 to 62Hz)
Maximum common mode voltage
Maximum series mode voltage
Isolation (dc to 65 Hz; BS EN61010)
Channel to channel:
Channel to common electronics:
Channel to ground:
Dielectric strength (BS EN61010)
Channel to channel
Channel to ground
Insulation resistance
Input impedance
Over voltage protection
Open circuit detection
Recognition time
Minimum break resistance
dc V, dc mV,
dc mA (with shunt),
Thermocouple,
2/3-wire RTD
Contact closure (not chan. 1) >60ms
Freely configurable
6 per board
See Table1 and Table 3 below
Edge connector/terminal block
Common mode: >140dB (channel to
channel and channel to ground)
Series mode: >60dB
250V continuous
45mV at lowest range;
12V peak at highest range
Installation cat II; Pollution degree 2
300V RMS or dc (double insulation)
300V RMS or dc (double insulation)
300V RMS or dc (basic insulation)
(1 minute type tests)
2300 Vac
1350 Vac
>10MΩ at 500 V dc
38mV, 150mV, 1 V ranges: >10MΩ;
10V range: 68.8kΩ
50V peak (150V with attenuator)
± 57nA max
500msec
10MΩ
Temperature scale
ITS 90
Bias current
0.05nA
8Hz
1Hz
Latest value at archive time
Latest value at display update time
Resistance inputs
Cold junction types
Off, internal, external
CJ error
1ºC max with inst. at 25ºC
CJ rejection ratio
50:1 minimum
Remote CJ
Via any user-defined channel
Upscale/downscale drive
High, low or none, selectable for each
thermocouple channel
Additional error:
Types and ranges
See table 2
T/C Type Overall range ( C)
B
Standard
0 to + 1820
C
D
E
G2
J
K
L
0 to
0 to
-270 to
0 to
-210 to
-270 to
-200 to
+ 2300
+ 2495
+ 1000
+ 2315
+ 1200
+ 1372
+ 900
N
R
S
T
U
NiMoNiCo
Platinel
-270 to
-50 to
-50 to
-270 to
-200 to
-50 to
0 to
+ 1372
+ 1768
+ 1768
+ 400
+ 600
+1410
+1370
IEC584.1
Hoskins
Hoskins
IEC584.1
Hoskins
IEC584.1
IEC584.1
DIN43700:1985
(To IPTS68)
IEC584.1
IEC584.1
IEC584.1
IEC584.1
DIN43710:1985
ASTM E1751-95
Engelhard
Maximum linearisation
error
0 to 400 C: 1.7 C
400 to 1820 C: 0.03 C
0.12 C
0.08 C
0.03 C
0.07 C
0.02 C
0.04 C
0.20 C
0.04
0.04
0.04
0.02
0.04
0.06
0.02
C
C
C
C
C
C
C
Table 2 Thermocouple types andranges
Update/archive rates
Input/Relay-output sample rate
Display update
Archive sample-value
Trend/Display value
0.01ºC (typ.) if high or low selected
Ranges (including lead resistance)
0 to 150Ω, 0 to 600Ω, 0 to 6kΩ
Influence of lead resistance
Error = negligible;
Mismatch = 1Ω/Ω
DC Input ranges
Shunt
Additional error due to shunt
Additional error due to attenuator
Performance
Externally mounted resistor modules
0.1% of input
0.2% of input
See table 1
Low
Range
High
Range
Resolution
Maximum error
(Instrument at 20 C)
Worst case temperature
performance
-8 mV
38mV
1.4µV
0.085% input + 0.073% range
80ppm of input per deg C
80ppm of input per deg C
Temperature scale
ITS90
Accuracy and resolution
See table 3
Low
Range
High
Range
Resolution
Maximum error
(Instrument at 20 C)
Worst case temperature
performance
0Ω
0Ω
0Ω
150Ω
600Ω
5mΩ
22mΩ
6kΩ
148mΩ
0.045% input + 0.110% range
0.045% input + 0.065% range
0.049% input + 0.035% range
35ppm of input per deg C
35ppm of input per deg C
35ppm of input per deg C
Table 3 Resistance ranges - accuracy and resolution
-30 mV
150mV
5.5µV
0.084% input + 0.053% range
-0.2 Volt
1 Volt
37µV
0.084% input + 0.037% range
80ppm of input per deg C
RTD type
-2 Volts
10 Volts
370µV
0.275% input + 0.040% range
272ppm of input per deg C
Cu10
JPT100
-20 to + 400
-220 to + 630
Ni100
Ni120
-60 to + 250
-50 to + 170
Pt100
-200 to + 850
Pt100A
Pt1000
-200 to + 600
-200 to + 850
Table 1 DC performance
Overall range ( C)
Max.linearisation error
Standard
General Electric Co.
JIS C1604:1989
0.02
0.01
0.01
0.01
0.01
0.09
0.01
DIN43760:1987
DIN43760:1987
IEC751
Eurotherm Recorders SA
IEC751
C
C
C
C
C
C
C
Table 4 RTD types and ranges
Maximum switching power*
500VA or 60W
Maximum breaking current*
2A within above power ratings
Maximum contact voltage*
250V within above power ratings
Isolation†
Contact to contact: 300V RMS or dc (double insulation)
Contact to ground: 300V RMS or dc (basic insulation)
Estimated life*
30,000,000 operations
* With resistive loads. With inductive loads, derate according to the graph, in which:
Contact life = resistive life x F1 or F2 where
F1 = measured on representative examples and
F2 = typical values according to experience
Reduction Factor F
Relay outputs
F
1
0.9
0.8
0.7
F2
F1
0.6
0.5
0.4
0.3
1
0.8
0.6
0.4
Power factor (cos φ)
0.2
†All isolation figures are: DC to 65Hz; BS EN61010 Installation category II; Pollution degree 2
EUROTHERM RECORDERS INC
HP261809X200 Issue 08/01
Review Software
Review Software is included standard with each 5100 DAQ Recorder
•
•
•
•
•
View historical data on PC
Modify and compress displayed data
Combine data from multiple recorders
Secure source data
Output data to printer or standard spreadsheet
packages
Display Data
Review software is a powerful tool for the analysis, display, databasing and export of archived process
data. Review provides an easy way to review stored data by point, time, plant-unit and batch number.
Designed to view and print historical data produced by Chessell’s intelligent chart recorders and data
acquisition units, all channels retain their original trace colors, identifiers and scales, ensuring easy
comparison of data with that on the recorder unit.
Source Data Remains Secure
Source data is retained in a database in the binary format used by Chessell’s recorders and data
acquisition equipment. This binary format provides data security – once written, process values in the
data cannot be tampered with.
Data Export
Once within the PC environment, process data is stored on hard disk for easy and instant access. The
data is easily copied to the Windows clipboard for integration into other reporting packages such as
spreadsheets, or word processing packages. Displayed data can also be exported as ASCII comma
delimited files.
Printer Output
Any windows supported printer will produce attractive hard copy outputs in black and white, or color.
Process data is printed with scales, channel identifiers and time markers.
Remote File Transfer
Review has a facility for the remote transfer of data and configurations. Files stored on the recorder’s
local archive drive are transferred between the unit and a PC, over the instruments serial
communications. Available on the: 41003C, 4103M, 4100G, and 5100V this features:
•
•
•
•
Automatic (timed) or operator requested transfer of archived data files from recorder to PC
Save recorder configuration to archive drive
Restore configuration from archive drive to recorder
Delete files on archive drive
This feature is ideal for large plants and remote sites where data files need to be gathered on a daily or
weekly basis, for quality record purposes.
BRIDGE 5000 REMOTE VIEWER
INTRODUCTION
This feature allows the user to view recorder standard screens, dynamically, on-line, from any PC which meets or
exceeds the minimum requirements listed below. The software is supplied on a CD ROM, which also includes PC
review, PC Configuration and Acrobat reader software and various manuals relevant to the recorder.
The Remote viewer software is suitable for any physical hardware configurations, some common examples being:
1. A single PC connected directly to a recorder.
2. Multiple PCs connected via a network to one or more recorders. (Each recorder can be accessed by a maximum
of four PCs, but one PC can look at a number of recorders depending on available memory. For example, a minimum specification computer (section 6.1.1) running Windows NT can ‘look at’ up to three recorders.)
3. A single PC connected via a telephone line to a remote recorder.
This manual does not attempt to describe network setup in detail, as each network is different. In most cases, the help
of the network administrator or supervisor will be required, for example, in the allocation of valid addresses and passwords.
Minimum PC requirements
1.
2.
3.
4.
P90 running Windows 95/98/NT
32MB RAM
50MB free hard disk space
Graphics drive capable of displaying > 256 colours (recommended)
CONNECTION DETAILS
The connection to the recorder is terminated at the RJ45 connector located as shown in figures 2.2.1a, 2.2.1b). The
other end of the cable may be terminated, for example, at a hub, a dial-up router or a PC, and it is up to the user to
obtain a suitable cable (normally available from a computer supplier or electronic component distributor.)
Note: For direct connection between a PC and the recorder, a crossover cable is required. For all other
connections, a 'straight-through' connection is required.
Direct PC connection
The RJ45 connector at the rear of the recorder is connected via a crossover cable to the PC network card connector.