Survey
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
FREQUENCY INVERTER Series V4000 INSTALLATIONMANUAL · USERS MANUAL Subject to changes without notice. INSTALLATIONMANUAL AND USERS MANUAL These two manuals provide you with the general information how to use V 4000 frequency converters and how to apply, if needed, special applications. V 4000 Installationmanual provides you with the information necessary to install, startup and operate the V 4000 frequency converters. It is recommended that this manual is read thoroughly before powering up the frequency converter for the first time. If you need a different I/O configuration or different operational functions, see chapter 12 from the Installationmanual, Application Package, for a more suitable application. For more detailed information read attached Users manual. If any problem occurs, please contact your local distributor. WATT DRIVE Antriebstechnik GmbH is not responsible of the use of the frequency converters against the instructions. Monitoring values (MON) Num. n1 n2 n3 n4 n5 n6 n7 n8 n9 n 10 n n n n n n n 11 12 13 14 15 16 17 n 18 n 19 n 20 n n n n n 20 21 22 23 24 Data name Output frequency Motor speed Motor current Motor torque Motor power Motor voltage DC-link voltage Temperature Operating day count. Operating hours, "trip counter" MWh-hours MWh-hours, "trip c." Voltage/analogue input Current/analogue input Digital input stat.,r.A Digital input stat.,r. B Digital and relay output status Control program Unit nominal power Motor temper. rise Only in PI-controller PI-controller ref. PI-controller actual v. PI-controller error v. PI-controller output Motor temper. rise Unit Hz rpm A % % V V °C DD.dd HH.hh MWh MWh V mA See figure under RUN RUN RUN READY READY READY RUN READY MON MON MON MON REF REF REF REF RUN MON BTNS RUN RUN RUN READY READY READY RUN READY PAR PAR PAR MON MON MON PAR FAULT FAULT FAULT REF RUN MON READY PAR REF BTNS MON RUN BTNS MON RUN RUN MON MON MON READY REF BTNS READY READY PAR RUN RUN RUN PAR FAULT REF BTNS READY PAR FAULT REF FAULT REF REF Fault F F F F F F F F F F F F F F F F F F F F F F Overcurrent Overvoltage Earth fault Inverter fault Charging switch Under voltage Input line supervision Output phase supervision Brake chopper supervision V 4000 under temperature V 4000 over temperature Motor stalled Motor over temperature Motor underload 1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 F 26 F 29 F 36 F 41 BTNS BTNS REF Code BTNS FAULT FAULT READY PAR PAR READY Programmable pushbutton page PG MON MON RUN PAR Reference page FAULT Digital inputs and output signals status FAULT RUN PG 1.) DD=full days, dd=desimal part of a day 2.) HH=full hours, hh=desimal part of an hour READY FAULT Parameter page FAULT REF BTNS REF BTNS REF BTNS PG % % % Hz % READY BTNS BTNS BTNS RUN RUN Monitoring page FAULT PAR PAR PAR PAR FAULT FAULT FAULT PG MON kW % Faults and warnings Panel operation A A A A Fault page FAULT FAULT READY FAULT PAR PAR REF REF 15 16 17 24 BTNS BTNS FAULT MON PAR REF BTNS UD008K18 PG MON PAR REF 0 = open input 1 = closed input (active) BTNS UD008K20 MON PAR REF BTNS A 28 Example: DIA1, term. 8 closed DIA2, term. 9 closed DIA3, term.10 open A 30 A 45 A 46 A 47 Programmable push-buttons (BTNS) Button number Microprocessor watch dog Panel communication error Thermistor protection Analogue input Iin 4-20 mA <4 mA External fault Motor stalled Motor over temperature Motor underload The values in the Fault history, MWh-counters or operating day/hour counters might have been changed in the previous mains interrupt The change of a application has been failed Onbalance current fault V 4000 overtemp. warning Reference warning, analogue input Iin+ <4 mA External warning ENTER-button Button name Function Feedback information 0 1 b1 Reverse Changes the direction of rotation of the motor. Active only if the panel is the active control place Direction command forward b2 Active control place Selects the active control place between the panel and I/O terminals Control via Control from the I/O terminals Control Panel b3 Clear trip When pressed clears the operating trip operating hour counter hour counter No clearing Clearing accepted b4 clear trip MWh counter No clearing Clearing accepted When pressed clears the MWh trip counter Option board identification 10 V voltage reference 24 V supply EEPROM checksum fault Warnings BTNS READY READY Analogue input hardware fault Direction command backward Feedback information flashes as long as direction is different from the command CONTENTS INSTALLATIONMANUAL 1 Safety ......................................................... 2 2 EU-directive ................................................ 4 3 Receiving ................................................... 5 4 Technical data ............................................ 7 5 Installation ................................................ 16 6 Wiring ....................................................... 22 7 Control panel ............................................ 54 8 Commissioning ........................................ 63 9 Fault tracing ............................................. 66 10 Basic application ...................................... 68 11 System parameter group 0...................... 75 12 Application package ................................. 77 13 Remote control box ................................. 79 14 External filters .......................................... 79 15 Dynamic braking ...................................... 79 16 I/O-expander board .................................. 79 17 Fieldbuses ................................................ 79 18 Graphical control panel ............................ 79 19 FCDRIVE ................................................. 79 20 Panel door installation serie ..................... 79 21 IP20 cable cover for 55/75—90/110 (case A) V 4000-units .............................. 79 22 Other ........................................................ 79 USERS MANUAL A General ................................................... 0-2 B Application selection .............................. 0-2 C Restoring default values of application parameters ............................................. 0-2 D Language selection ................................ 0-2 1 Standard Control Application ................. 1-1 2 Local/Remonte Control Application ....... 2-1 3 Multi-step Speed Application .................. 3-1 4 PI-control Application ............................. 4-1 5 Multi-purpose Control Application .......... 5-1 6 Pump and Fan Control Application ........ 6-1 Serie V4000 - Watt Drive Antriebstechnik frequency converters Safety and operating instructions for drive converters (in conformity with the low voltage directive 73/23EEC) 1 General 4 Installation In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving parts, as well as hot surfaces. The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property. For further information, see documentation. The drive converters shall be protected against excessive strains. In particular, no components must be bent or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts. All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN VDE 0110 and national accident prevention rules!). For the purposes of these basic safety instructions, „skilled technical personnel“ means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions. 2 Intended use Drive converters are components designed for inclusion in electrical installations or machinery. In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the directive 89/392/EEC (machinery safety directive - MSD). Account is to be taken of EN 60204. Commissioning (i.e. the starting of normal operation) is admissible only where conformity with the EMC directive (89/336/EEC) has been established. The drive converters meet the requirements of the low voltage directive 73/23/EEC. They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1 / VDE 0660, part 500, and EN 60146/VDE 0558. The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed. 3 Transport, storage The instructions for transport, storage and proper use shall be complied with. The climatic conditions shall be in conformity with prEN 50178. Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks!). 5 Electrical connection When working on live drive converters, the applicable national accident prevention rules (e.g. VGB4) must be complied with. The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-sectional areas of conductors, fusing, PE connection). For further information, see documentation. Instructions for the installation in accordance with EMC requirements, like screening, earthing, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by EMC law is the responsibility of the manufacturer of the installation or machine. 6 Operation Installations which include drive converters shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules etc. Changes to the drive converters by means of the operating software are admissible. After disconnection of the drive converter from the supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding signs and markings on the drive converter and the safety instructions in the documentation must be respected. During operation, all covers and doors shall be kept closed. 7 Maintenance and servicing The manufacturer‘s documentation shall be follwed. HOW TO USE THIS MANUAL This manual provides you with the information necessary to install, start-up and operate the V 4000 frequency converter. We recommend you to read this manual carefully. At least the following 10 steps of the Start-up Quick Guide must be done during installation and commissioning. If any problem occurs, please contact your Watt distributor. Start-up Quick Guide 1. Check the delivery according to your order, see chapter 3. 7. Read from chapter 7 how to use the control panel. 2. Before doing any commissioning actions read carefully safety instructions in chapter 1. 8. Basic application has only 10 parameters additional to motor rating plate data, parameter and application package lock. All of them have default values. To ensure proper operation check however rating plate data parameters: 3. Before mechanical installation, check the minimum clearances around the unit and read ambient conditions from chapter 5.2. and table 4.3-1a. 4. Check the size of the motor cable, mains cable, mains fuses and check the cable connections, read chapters 6.1.1, 6.1.2 and 6.1.2. 5. Follow the installation instructions, see chapter 6.1.4. 6 Control cable sizes and grounding system are explained in chapter 6.2. The signal configuration for the Basic application is in chapter 10.2. - nominal voltage of the motor - nominal frequency of the motor - nominal speed of the motor - nominal current of the motor - supply voltage Parameters are explained in chapter 10.4. 9. Follow commissioning instructions, see chapter 8. 10. The V 4000 is now ready for use. Remember to connect the common terminals of the digital input groups. If you need a different I/O configuration or different operational functions, see chapter 12, Application package, for a more suitable application. For more detailed data read separate Users manual. Watt Drive is not responsible of the use of the frequency converters against the instructions. Contents INSTALLATIONMANUAL CONTENTS 1 Safety 1. 1 1.2 1.3 1.4 ................................................ 2 Warnings ........................................ 2 Safety instructions ......................... 2 Earthing and earth fault protection . 3 Running the motor ......................... 3 2 EU-directive ......................................... 4 7.9 Active warning display .................. 61 7.10 Controlling motor from the front panel ................................... 62 7.10.1 Control source change from I/O terminals to the front panel ... 62 7.10.2 Control source change from ..... panel to I/O............................ 64 2. 1 CE-label ......................................... 4 2.2 EMC-directive ................................. 4 2.2.1 General ................................... 4 2.2.2 Technical criteria ..................... 4 2.2.3 V 4000 EMC-levels ................. 4 8 Commissioning .................................. 63 3 Receiving ............................................. 5 10 Basic application ............................... 68 3.1 Type designation code ................... 5 3.2 Storing ............................................ 6 3.3 Warranty ......................................... 6 10.1 General ........................................ 68 10.2 Control connections .................... 68 10.3 Control signal logic ...................... 69 10.4 Parameters, group 1 ................... 70 10.4.1 Descriptions .......................... 71 10.5 Motor protection functions in the Basic Application ............... 74 10.5.1 Motor thermal protection ....... 74 10.5.2 Motor stall warning ................ 74 4 Technical data ..................................... 7 4.1 General ........................................... 7 4.2 Power ratings ................................. 8 4.3 Specifications ............................... 14 5 Installation .......................................... 16 5.1 Ambient conditions ....................... 16 5.2 Cooling ......................................... 16 5.3 Mounting ....................................... 19 6 Wiring .............................................. 22 6.1 Power connections ...................... 25 6.1.1 Mains cable ........................... 25 6.1.2 Motor cable ........................... 25 6.1.3 Control cable ........................ 25 6.1.4 Installation instructions ......... 28 6.1.4.1 Cable installing according .... the UL-instructions ............... 30 6.1.5 Cable and motor insulation ....... checks .................................. 51 6.2 Control connections ..................... 51 6.2.1 Control cables ...................... 51 6.2.2 Galvanic isolation barriers .... 51 6.2.3 Digital input function invers. .. 53 7 Control panel ..................................... 54 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 General ......................................... 54 Panel operation ............................ 55 Monitoring page ............................ 56 Parameter page ........................... 58 Reference page ........................... 58 Programmable push-button page 59 Fault history page ......................... 60 Active fault display ........................ 60 8.1 Safety precautions ....................... 63 8.2 Sequence of operation ................. 63 9 Fault tracing ....................................... 66 11 System parameter group 0 ............... 75 11.1 Parameter table ........................... 75 11.2 Description................................... 75 12 Application Package.......................... 77 12.1 Application selection .................... 77 12.2 Standard Application .................... 77 12.3 Local/Remote Application ............ 77 12.4 Multi-step Speed Application ........ 77 12.5 PI-control Application ................... 77 12.6 Multi-purpose Control App. .......... 78 12.7 Pump and Fan Control App. ........ 78 13 Remote control box .......................... 79 14 External filters ................................... 79 15 Dynamic braking ................................ 79 16 I/O-expander board ........................... 79 17 Fieldbuses ......................................... 79 18 Graphical control panel .................... 79 19 FCDRIVE ............................................. 79 20 Panel door installation serie ............ 79 21 IP20 cable cover for 55/75—400/500 (case A) V 4000-units ......................... 79 22 Other .............................................. 79 Page 1 Safety 1 1 SAFETY ONLY A COMPETENT ELECTRICIAN SHOULD CARRY OUT THE ELECTRICAL INSTALLATION 1.1 Warnings 1 Internal components and circuit boards (except the isolated I/O terminals) are at mains potential when the V 4000 is connected to the mains. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it. 2 When V 4000 is connected to the mains, the motor connections U, V, W and DC-link / brake resistor connections -,+ are live even if the motor is not running. 3 The control I/O terminals are isolated from the mains potential but the relay outputs and other I/O:s (if jumper X4 is in OFF position see figure 6.2.2-1) may have dangerous voltage connected even if the power is disconnected from the V 4000. 4 5 6 V 4000 has large capacitive leakage current. If a frequency converter is used as a part of the machine, the machine manufacture is obliged to take care that the frequency converter has a main switch in the machine (EN60204-1). Only spare parts delivered by V 4000 can be used. 1.2 Safety instructions 1 ! Page 2 Frequency converter is meant only for fixed installation. Do not make any connections or measurements when the V 4000 is connected to the mains. 2 After disconnecting the mains, wait until the unit cooling fan stops and the indicators in the panel are extinguished (if no panel check the indicators in the cover). Wait a further 5 minutes before doing any work on V 4000 connections. Do not open even the cover before this time has run out. 3 4 5 6 7 Do not make any voltage withstand tests on any part of the device. Disconnect motor cables before making any measurements on the motor cables. Do not touch the IC-circuits on the circuit boards. Static voltage discharge may destroy the components. Before connecting the mains make sure that the cover of the V 4000 is closed Make sure that no power factor correction capacitors are connected to the motor cable. Receiving 1.3 Earthing and earth fault protection Warning Symbols The V 4000 must always be earthed with an earthing conductor connected to the earthing terminal . For your own safety, please pay special attention to the instructions marked with these warning symbols: The frequency converter's earth fault protection protects only the frequency converter itself against earth faults occurring in the motor or in the motor cable. Fault current protective switches do not necessarily operate correctly with frequency converters. When using this type of device its function should be tested with the possible earth fault currents arising in a fault situation. = Dangerous voltage ! = General warning 1.4 Running the motor ! 1 2 3 Before running the motor, make sure that the motor is mounted properly. Maximum motor speed (frequency) should always be set according to motor and machine connected to the motor. Before reversing the rotation of the motor shaft, make sure that this can be done safely. Page 3 1 EU-directive 2 EU-DIRECTIVE 2.1 CE-label 2 The CE-label on the product, guarantees the free movement of the product in the EU-area. According to the EU-rules this guarantees that the product is manufactured in accordance with different directives concerning the product. V 4000 -frequency converters are equipped with the CE-label in accordance of "Low Voltage Directive" (LVD) and EMC directive. FIMKO has acted as the "Competent Body". 2.2 EMC-directive 2.2.1 General The transition period of the EMC directive (Electro Magnetic Compatibility) ended 1.1.1996 and practically all electrical equipment is covered by this directive. The directive states that the electrical equipment must not disturb the environment and must be immune to other Electro Magnetic Disturbances in the environment. A Technical Construction File (TFC) checked and approved by FIMKO (Competent Body) is proof that V 4000 frequency converters fulfill the requirements of the EMC directive. A Technical Construction File has been used as a statement of conformity with the EMC directive as it is not possible to test all combinations of installation. 2.2.2 Technical criteria The design intent was to develop a frequency converter family, which is user friendly and cost effective, whilst fulfilling the customer needs. EMC compliance was a major consideration from the outset of the design. The V 4000 series is targeted at the world market. To ensure maximum flexibility yet meet the EMC needs of different regions, immunity levels meet the highest levels of all frequency converters, whilst emmission levels are left to the customers choice. The code "N" V 4000 inverters are designed for use outside the EU or for use within the EU where the end user takes personel responsibility for EMC compliance. Page 4 2.2.3 V 4000 EMC-levels For EMC purposes, the frequency converters are divided into three different levels. All the products are the same regarding the functions and control electronics, but their EMC properties vary as follows: V 4000 -level N (case A or B) The frequency converters (level N) do not fulfill any EMC emmission requirements without a separate RFI-filter. With an external RFI-filter, the product fulfills the EMC emmissions requirements in the heavy industrial environment (EN50081-2, EN618003). V 4000 -level C (cases B and K) The frequency converters (level C) fulfills the EMC emmissions requirements in the heavy industrial environment (EN50081-2, EN61800-3). V 4000 -level H (cases B and K) The frequency converters (level H) fulfills the EMC emmission requirements in the commercial, residential and light industrial environment (500811,-2, EN61800-3 widest range of use) All products (level N, C, H) fulfill all EMC immunity requirements (EN50082-1,-2 and EN61800-3). Receiving 3 RECEIVING This V 4000 frequency converter has gone through demanding factory tests before shipment. After unpacking, check that the device does not show any signs of damage and that the delivery is complete (refer to the type designation code in figure 3-1). If the delivery is not in compliance with the order, please contact the supplier immediately. Note! Do not destroy the export packing. The template printed on the protective cardboard can be used for marking the fixing points of the V 4000 on the wall. In the event of damage, please contact the insurance company involved or the supplier. 3.1 Type designation code FUWVG 0030 N 2 B 4 A 1 A Case (A = Standard B = long housing K = short housing) Brake unit (0 = without brakechopper, 1 = built in brakechopper) Software Version Rated voltage Keypad (2 = 230 V, 4 = 400 V, 5 = 500 V, 6 = 690 V) A = 7-segment, LED display B = LCD graphic display C = without keypad, D = special Enclosure 0 = IP00, 2 = IP20, 3 = IP30, 5 = IP54 (NEMA 12/12K), 7 = IP21 (NEMA 1) EMC (N = with built-in AC reactor, EN61800-3 standard) C = CE-version according "industry" EN50081-2, EN61800-3 standard H = CE-version according "commercial" EN50081, EN61800-3 standard Rated power at constant load torque (e.g. 0030 = V 4000 - 3,0/4,0 = 3 kW at constant load torque/ 4 kW at squared torque) WATT-tronic frequency inverter V 4000 series Figure 3-1 Type designation code. Page 5 3 Receiving 3.2 Storing If the device must be stored before commissioning, check that the ambient conditions in the storage room are acceptable (temperature -40°C—+60°C; relative humidity <95%, no condensation allowed). 3 3.3 Warranty The warranty covers defects in manufacture. The manufacturer carries no responsibility for damage occurred during transport or unpacking. In no event and under no circumstances shall the manufacturer be liable for damages and failures due to misuse, abuse, improper installation or abnormal conditions of temperature, dust or corrosives or failures due to operation or storage outside rated specifications. Page 6 The manufacturer shall never be liable for consequential damages. The period of manufacturer's warranty is 18 months from the date of delivery, ex. works, and 12 months from commissioning, whichever occures first (General Conditions NL92/Orgalime S92). Local distributors may have a different warranty period, which is specified in their sales terms and conditions and warranty terms. If any queries arise concerning the warranty, please contact your distributor. Technical data 4 TECHNICAL DATA 4.1 General user can set parameter values, read status data and give control commands. The panel is removable and can be mounted externally and connected via a cable to the frequency converter. A personal computer can be connected using the control panel cable to the frequency converter. Figure 4-1 shows a block diagram of the V 4000 frequency converter. The three phase AC-Choke with the DC-link capacitor produces an LC filter which together with Diode Bridge produce the DC voltage for the IGBT Inverter Bridge block. The AC-Choke smooths the HF-disturbances from the mains to the frequency converter and HFdisturbances caused by the frequency converter to the mains. It also improves the waveform of the input current to the frequency converter. The Control I/O block is isolated from the mains potential and it is connected to earth via a 1 MΩ resistor and 4,7 nF capacitor. If needed, the Control I/O block can be earthed without a resistor by changing the position of the jumper X4 (GND ON/OFF) on the control board. The IGBT bridge produces a symmetrical three phase PWM modulated AC voltage to the motor. The power drawn from the supply is almost entirely active power. The basic Control interface and parameters (Basic application) make the inverter easy to operate. If a more versatile interface or parameter settings are needed, an optional application can be selected with one parameter from a separate application package. The application package manual describes these in more detail. The Motor and Application Control block is based on microprocessor software. The microprocessor controls the motor according to measurement signals, parameter value settings and commands from the Control I/O block and the Control Panel. The Motor and Application Control block gives commands to the Motor Control ASIC which calculates the IGBT switching positions. Gate Drivers amplify these signals for driving the IGBT inverter bridge. An optional Brake Chopper can be mounted in the unit at the factory by order or added in the field. Optional I/O-expander boards are also available. Input and Output EMC-filters do not participate in the functionality of the frequency converter, they are needed for compliance with the EMCdirective. The Control Panel is a link between the user and the frequency converter. With the panel the Brake resistor, if optional brake chopper is installed L1 L2 L3 Optional Brake Chopper ** IGBT Inverter Current Sensors = 3~ Input EMCfilter * Mains Rectifier 3~ = Motor Output EMCfilter * AC-choke U V W Fan Power Supply Measurements PE Gate Drivers Control Panel RUN MON READY PAR REF FAULT BTNS RST PG RS 232 Galvanic Isolator * Case B and K ** standard in Case K Motor and Application Control Control I/O Motor Control ASIC Option Card K4_1 Figure 4-1 V 4000 block diagram. Page 7 4 Technical data 4.2 Power ratings ICT = rated input and output current (constant torque load, max 50°C ambient) ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient) IVT = rated input and output current (varible torque load, max 40°C ambient) * = IP20 with option, ** = cabinet version available, ask the details from the factory Mains voltage 380 V—440 V, 50/60 Hz, 3~ Frequency converter Type 4 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 2.2/3 3 /4 4/5.5 5.5 /7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 400/500 500/630 630/710 710/800 800/900 900 1000 Case A Motor shaft power and current Constant torque Variable torque P (kW) ICT ICTmax P (kW) IVT Size/ max. prot. class Dimensions WxHxD (mm) 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 400 500 630 710 800 900 1000 M4/IP20 M4/IP20 M4/IP20 M4/IP20 M5/IP20 M5/IP20 M5/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M7/IP00* M7/IP00* M7/IP00* M8/IP00* M8/IP00* M8/IP00* M9/IP00* M9/IP00* M10/IP00* M10/IP00* M11/IP00** M12/IP00** M12/IP00** M12/IP00** M12/IP00** M12/IP00** 120 x 323 x 215 120 x 323 x 215 120 x 323 x 215 120 x 323 x 215 157 x 452 x 238 157 x 452 x 238 157 x 452 x 238 220 x 575 x 290 220 x 575 x 290 220 x 575 x 290 220 x 575 x 290 220 x 575 x 290 250 x 854 x 315 250 x 854 x 315 250 x 854 x 315 496 x 950 x 353 496 x 950 x 353 496 x 950 x 353 700 x1045 x 390 700 x1045 x 390 989 x1045 x 390 989 x1045 x 390 2x(700x1045x390) 2x(989x1045x390) 2x(989x1045x390) 2x(989x1045x390) 2x(989x1045x390) 2x(989x1045x390) 6.5 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 510 600 750 840 1050 1270 1330 1480 1000 10 12 15 20 27 36 48 63 72 90 113 135 165 225 270 315 405 488 615 765 900 1125 1200 1400 1500 1600 1700 1600 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 400 500 630 710 800 900 — — 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 510 580 750 840 1050 1160 1330 1480 — — Table 4.2-1 Power ratings and dimensions of V 4000-series (case A) 380V—440V unit. Page 8 Weight kg 7 7 7 7 14.5 14.5 14.5 27 27 35 35 35 61 61 61 136 136 136 211 211 273 273 430 550 550 550 550 550 ICT = rated input and output current (constant torque load, max 50°C ambient) ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient) IVT = rated input and output current (varible torque load, max 40°C ambient) * = IP20 with option, ** = cabinet version available, ask the details from the factory Mains voltage 440 V—500 V, 50/60 Hz, 3~ Frequency converter Type V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 400/500 500/630 630/710 710/800 800/900 900 1000 Motor shaft power and current Constant torque Variable P (kW) ICT ICTmax P (kW) 2.2 5 8 3 3 6 9 4 4 8 12 5,5 5.5 11 17 7.5 7.5 15 23 11 11 21 32 15 15 27 41 18.5 18.5 34 51 22 22 40 60 30 30 52 78 37 37 65 98 45 45 77 116 55 55 96 144 75 75 125 188 90 90 160 240 110 110 180 270 132 132 220 330 160 160 260 390 200 200 320 480 250 250 400 600 315 315 480 720 400 400 600 900 500 500 700 960 630 630 880 1120 710 710 1020 1200 800 800 1070 1300 900 900 1200 1400 — 1000 1300 — — Case A torque IVT 6 8 11 15 21 27 34 40 52 65 77 96 125 160 180 220 260 320 400 460 600 672 880 1020 1070 1200 — — Size/ max. prot. class M4/IP20 M4/IP20 M4/IP20 M4/IP20 M5/IP20 M5/IP20 M5/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M7/IP00* M7/IP00* M7/IP00* M8/IP00* M8/IP00* M8/IP00* M9/IP00* M9/IP00* M10/IP00* M10/IP00* M11/IP00** M12/IP00** M12/IP00** M12/IP00** M12/IP00** M12/IP00** Dimensions Weight WxHxD (mm) kg 120 x 323 x 215 7 120 x 323 x 215 7 120 x 323 x 215 7 120 x 323 x 215 7 157 x 452 x 238 14.5 157 x 452 x 238 14.5 157 x 452 x 238 14.5 220 x 575 x 290 27 220 x 575 x 290 27 220 x 575 x 290 35 220 x 575 x 290 35 220 x 575 x 290 35 250 x 854 x 315 61 250 x 854 x 315 61 250 x 854 x 315 61 496 x 950 x 353 136 496 x 950 x 353 136 496 x 950 x 353 136 700 x1045 x 390 211 700 x1045 x 390 211 989 x1045 x 390 273 989 x1045 x 390 273 2x(700x1045x390) 430 2x(989x1045x390) 550 2x(989x1045x390) 550 2x(989x1045x390) 550 2x(989x1045x390) 550 2x(989x1045x390) 550 Table 4.2-2 Power ratings and dimensions of V 4000-series (case A) 440V—500V unit. Page 9 4 Technical data ICT ICTmax IVT * IP54 = rated input and output current (constant torque load, max 50°C ambient) = short term overload current 1min/10min (constant torque load, max 50°C ambient) = rated input and output current (varible torque load, max 40°C ambient) available,** = Ask the details from the factory Mains voltage 380—440 V, 50/60 Hz, 3~ Frequency converter Type 4 Case B Motor shaft power and current Constant torque Variable torque P (kW) ICT ICTmax P (kW) IVT Size/ max. prot. class Dimensions WxHxD (mm) Weight kg V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 6.5 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 510 600 10 12 15 20 27 36 48 63 72 90 113 135 165 225 270 315 405 488 615 765 900 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 400 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 510 580 750 M4/IP21* M4/IP21* M4/IP21* M4/IP21* M5/IP21* M5/IP21* M5/IP21* M6/IP21* M6/IP21* M6/IP21* M6/IP21* M6/IP21* M7/IP21* M7/IP21* M7/IP21* M8/IP21* M8/IP21* M8/IP21* M9/IP21* M9/IP21* M10/IP** 120 x 423 x 215 120 x 423 x 215 120 x 423 x 215 120 x 423 x 215 157 x 562 x 238 157 x 562 x 238 157 x 562 x 238 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 374 x 1050 x 330 374 x 1050 x 330 374 x 1050 x 330 496 x 1350 x 353 496 x 1350 x 353 496 x 1350 x 353 700 x 1470 x 390 700 x 1470 x 390 989 x 1470 x 390 8 8 8 8 16 16 16 32 32 38 38 38 82 82 82 153 153 153 230 230 305 V 4000 400/500 400 750 1125 500 840 M10/IP** 989 x 1470 x 390 305 Mains voltage 440 V—500 V, 50/60 Hz, 3~ Case B V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 5 6 8 11 15 21 27 34 40 52 65 77 96 125 160 180 220 260 320 8 9 12 17 23 32 41 51 60 78 98 116 144 188 210 270 330 390 480 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 6 8 11 15 21 27 34 40 52 65 77 96 125 160 180 220 260 320 400 M4/IP21* M4/IP21* M4/IP21* M4/IP21* M5/IP21* M5/IP21* M5/IP21* M6/IP21* M6/IP21* M6/IP21* M6/IP21* M6/IP21* M7/IP21* M7/IP21* M7/IP21* M8/IP21* M8/IP21* M8/IP21* M9/IP21* 120 x 423 x 215 120 x 423 x 215 120 x 423 x 215 120 x 423 x 215 157 x 562 x 238 157 x 562 x 238 157 x 562 x 238 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 374 x 1050 x 330 374 x 1050 x 330 374 x 1050 x 330 496 x 1350 x 353 496 x 1350 x 353 496 x 1350 x 353 700 x 1470 x 390 8 8 8 8 16 16 16 32 32 38 38 38 82 82 82 153 153 153 230 V 4000 V 4000 V 4000 250/315 315/400 400/500 250 315 400 400 480 600 571 720 900 315 400 500 460 600 672 M9/IP21* M10/IP** M10/IP** 700 x 1470 x 390 989 x 1470 x 390 989 x 1470 x 390 230 305 305 Table 4.2-3 Power ratings and dimensions of V 4000-series (case B) 380V—500V unit. Page 10 Technical data ICT = rated input and output current (constant torque load, max 50°C ambient) ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient) IVT = rated input and output current (varible torque load, max 40°C ambient) * = cabinet version available, ask the details from the factory Mains voltage 525 V—690 V, 50/60 Hz, 3~ Frequency converter Type V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 2,2/3 3/4 4/5,5 5,5/7,5 7,5/11 11/15 15/18,5 18,5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 400/500 500/630 630/710 710 800 Motor shaft power and current Constant torque Variable torque ICTmax P (kW) IVT P (kW) ICT 2,2 3,5 5,5 3 4,5 3 4,5 7 4 5,5 4 5,5 8,5 5,5 7,5 5,5 7,5 11 7,5 10 7,5 10 15 11 14 11 14 21 15 19 15 19 29 18,5 23 18,5 23 34 22 26 22 26 40 30 35 30 35 53 37 42 37 42 63 45 52 45 52 78 55 62 55 62 93 75 85 75 85 127 90 100 90 100 150 110 122 110 122 183 132 145 132 145 218 160 185 160 185 277 200 222 200 222 333 250 287 250 287 430 315 325 315 325 487 400 390 400 400 560 500 490 500 490 680 630 620 630 620 780 710 700 710 700 870 — — 800 780 — — — Case A Size/ max. prot. class M5/IP20 M5/IP20 M5/IP20 M5/IP20 M5/IP20 M5/IP20 M5/IP20 M5/IP20 M5/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M8/IP00 M8/IP00 M8/IP00 M9/IP00 M9/IP00 M10/IP00 M10/IP00 M11/IP00* M12/IP00* M12/IP00* M12/IP00* M12/IP00* Dimensions WxHxD (mm) 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 157 x 486 x 265 220 x 668 x 290 220 x 668 x 290 220 x 668 x 290 220 x 668 x 290 220 x 668 x 290 496 x 950 x 353 496 x 950 x 353 496 x 950 x 353 700 x1045 x 390 700 x1045 x 390 989 x1045 x 390 989 x1045 x 390 2x(700x1045x390) 2x(989x1045x390) 2x(989x1045x390) 2x(989x1045x390) 2x(989x1045x390) Weight kg 16 16 16 16 16 16 16 16 16 38 38 38 38 38 136 136 136 211 211 273 273 430 550 550 550 550 Table 4.2-4 Power ratings and dimensions of V 4000-series (case A) 525V—690V unit. Page 11 4 ICT = rated input and output current (constant torque load, max 50°C ambient) ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient) IVT = rated input and output current (varible torque load, max 40°C ambient) 4 Mains voltage 380 V—440 V, 50/60 Hz, 3~ Case K Frequency converter Type Size max. prot. class M3/IP20 M3/IP20 M3/IP20 M3/IP20 M3/IP20 M4B/IP20 M4B/IP20 M4B/IP20 M4B/IP20 M5B/IP20 M5B/IP20 M5B/IP20 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 0.75/1.1 1.1/1.5 1.5/2.2 2.2/3 3/4 4/5.5 5.5/7.5 7.5./11 11/15 15/18.5 18.5./22 22/30 Motor shaft power and current Constant torque Variable torque ICTmax P (kW) IVT P (kW) ICT 0.75 2.5 3.8 1.1 3.5 1.1 3.5 5.3 1.5 4.5 1.5 4.5 6.8 2.2 6.5 2.2 6.5 10 3 8 3 8 12 4 10 4 10 15 5.5 13 5.5 13 20 7.5 18 7.5 18 27 11 24 11 24 36 15 32 15 32 48 18.5 42 18.5 42 63 22 48 22 48 72 30 60 Dimensions Weight WxHxD (mm) kg 120 x 343 x 150 4.5 120 x 343 x 150 4.5 120 x 343 x 150 4.5 120 x 343 x 150 4.5 120 x 343 x 150 4.5 135 x 430 x 205 7 135 x 430 x 205 7 135 x 430 x 205 7 135 x 430 x 205 7 135 x 595 x 205 21 135 x 595 x 205 21 135 x 595 x 205 21 Mains voltage 440 V—500 V, 50/60 Hz, 3~ Case K Frequency converter Type Motor shaft power and current Constant torque Variable torque P (kW) ICT ICTmax P (kW) IVT Size/ max. prot. class Dimensions WxHxD (mm) Weight 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 M3/IP20 M3/IP20 M3/IP20 M3/IP20 M3/IP20 M4B/IP20 M4B/IP20 M4B/IP20 M4B/IP20 M5B/IP20 M5B/IP20 M5B/IP20 120 x 343 x 150 120 x 343 x 150 120 x 343 x 150 120 x 343 x 150 120 x 343 x 150 135 x 430 x 205 135 x 430 x 205 135 x 430 x 205 135 x 430 x 205 135 x 595 x 205 135 x 595 x 205 135 x 595 x 205 4.5 4.5 4.5 4.5 4.5 7 7 7 7 21 21 21 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 0.75/1.1 1.1/1.5 1.5/2.2 2.2/3 3/4 4/5.5 5.5/.5 7.5/11 11/15 15/18.5 18.5/22 22/30 2.5 3 3.5 5 6 8 11 15 21 27 34 40 3.8 4.5 5.3 8 9 12 17 23 32 41 51 60 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 3 3.5 5 6 8 11 15 21 27 34 40 52 kg Table 4.2-5 Power ratings and dimensions of V 4000-series (case K) 380V—500V unit. Mains voltage 230 V, 50/60 Hz, 3~ Case K Frequency converter Type Motor shaft power and current Constant torque Variable torque ICTmax P (kW) IVT P (kW) ICT Size/ max. prot. class 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 M3/IP20 M3/IP20 M3/IP20 M3/IP20 M4B/IP20 M4B/IP20 M4B/IP20 M4B/IP20 M5B/IP20 M5B/IP20 M5B/IP20 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 0.55/0.75 0.75/1.1 1.1/1.5 1.5/2.2 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/22 3.6 4.7 5.6 7 10 13 16 22 30 43 57 5.4 7.1 8.4 11 15 20 24 33 45 64 85 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 4.7 5.6 7 10 13 16 22 30 43 57 60 Dimensions WxHxD (mm) 120 x 343 x 150 120 x 343 x 150 120 x 343 x 150 120 x 343 x 150 135 x 430 x 205 135 x 430 x 205 135 x 430 x 205 135 x 430 x 205 185 x 595 x 215 185 x 595 x 215 185 x 595 x 215 Table 4.2-6 Power ratings and dimensions of V 4000-series (case K) 230V unit. Page 12 Weight kg 4.5 4.5 4.5 4.5 7 7 7 7 21 21 21 ICT = rated input and output current (constant torque load, max 50°C ambient) ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient) IVT = rated input and output current (varible torque load, max 40°C ambient) * = IP20 with option, ** = IP54 available Mains voltage 230 V, 50/60 Hz, 3~ Frequency converter Type V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 1.5/2.2 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 Motor shaft power and current Constant torque Squared torque ICTmax P (kW) IVT P (kW) ICT 1.5 7 11 2.2 10 2.2 10 15 3 13 3 13 20 4 16 4 16 24 5.5 22 5.5 22 33 7.5 30 7.5 30 45 11 43 11 43 64 15 57 15 57 85 18.5 70 18.5 70 105 22 83 22 83 124 30 113 30 113 169 37 139 37 139 208 45 165 45 165 247 55 200 55 200 300 75 264 Case A Size/ max. prot. class M4/IP20 M4/IP20 M4/IP20 M5/IP20 M5/IP20 M5/IP20 M6/IP20 M6/IP20 M6/IP20 M6/IP20 M7/IP00* M7/IP00* M7/IP00* M8/IP00* Dimensions WxHxD (mm) 120 x 323 x 215 120 x 323 x 215 120 x 323 x 215 157 x 452 x 238 157 x 452 x 238 157 x 452 x 238 220 x 575 x 290 220 x 575 x 290 220 x 575 x 290 220 x 575 x 290 250 x 854 x 315 250 x 854 x 315 250 x 854 x 315 496 x 950 x 353 Weight kg 7 7 7 15 15 15 35 35 35 35 61 61 61 136 Table 4.2-7 Power ratings and dimensions of V 4000-series (case A) 230V unit. Mains voltage 230 V, 50/60 Hz, 3~ Frequency converter Type V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 V 4000 1.5/2.2 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 Motor shaft power and current Constant torque Squared torque ICTmax P (kW) IVT P (kW) ICT 1.5 7 11 2.2 10 2.2 10 15 3 13 3 13 20 4 16 4 16 24 5.5 22 5.5 22 33 7.5 30 7.5 30 45 11 43 11 43 64 15 57 15 57 85 18.5 70 18.5 70 105 22 83 22 83 124 30 113 30 113 169 37 139 37 139 208 45 165 45 165 247 55 200 55 200 300 75 264 Case B Size/ max. prot. class M4/IP21** M4/IP21** M4/IP21** M5/IP21** M5/IP21** M5/IP21** M6/IP21** M6/IP21** M6/IP21** M6/IP21** M7/IP21** M7/IP21** M7/IP21** M8/IP21** Dimensions WxHxD (mm) 120 x 423 x 215 120 x 423 x 215 120 x 423 x 215 157 x 562 x 238 157 x 562 x 238 157 x 562 x 238 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 220 x 700 x 290 374 x 1050 x 330 374 x 1050 x 330 374 x 1050 x 330 496 x 1350 x 353 Weight kg 7 7 7 15 15 15 35 35 35 35 82 82 82 153 Table 4.2-8 Power ratings and dimensions of V 4000-series (case K) 230V unit. Page 13 4 Technical data 4.3 Specifications Mains Input voltage Uin 208—240V, 380—440V, 460—500V, 525—690V ; -15%—+10% connection Input frequency 45—66 Hz Connection to the mains once per minute or less (normally) Motor Output voltage 0 — Uin Connection Continuous output current ICT: ambient max +50°C, overload 1.5 x ICT (1min/10 min) IVT: ambient max +40°C, no overloading Starting torque 200% Starting current 2.5 x ICT: 2 s every 20 s if output frequency <30 Hz and if the heatsink temperature <+60° Output frequency 0—500 Hz Frequency resolution 0.01 Hz Control method Frequency Control (U/f) Open Loop Sensorless Vector Control Closed Loop Vector Control Switching frequency 1—16 kHz (depending on capacity) Frequency Analog I/P reference Panel refer. Resolution 12 bit, accuracy ±1% Resolution 0.01 Hz Field weakening point 30—500 Hz Acceleration time 0.1—3000 s Deceleration time 0.1—3000 s Braking torque DC brake: 30%*TN (without brake option) Environmental Ambient operating temperature -10 (no frost) ...+50°C at ICT, (1.5 x ICT max 1min/10min) -10 (no frost) ...+40°C at IVT, no overloading limits Storage temperature -40°C...+60°C Relative humidity <95%, no condensation allowed Air quality - chemical vapours - mechanical particles IEC 721-3-3, unit in operation, class 3C2 IEC 721-3-3, unit in operation, class 3S2 4 Control characteristics Altitude Max 1000 m at continuous ICT specification Over 1000 m reduce ICT by 1% per each 100 m Absolute maximum altitude 3000 m Vibration (IEC 721-3-3) Operation: max displacement amplitude 3 mm at 2—9 Hz, Max acceleration amplitude 0.5 G at 9—200 Hz Shock (IEC 68-2-27) Operation: max 8 G, 11 ms Storage and shipping: max 15 G, 11 ms (in the package) Table 4.3-1a Specifications (continues on the next page...). Page 14 Technical data Environmental Enclosure EMC Noise immunity Fulfils EN 50082-1,-2, EN61800-3 Emissions FUWVG .N......A -series equipped with external RFI-Filter fulfils EN50081-2, EN61800-3 FUWVG .C......B -series fulfils EN50081-2. EN61800-3 FUWVG .H......B -series fulfils EN50081-1,-2, EN61800-3 FUWVG .C......K -series fulfils EN50081-2, EN61800-3 FUWVG .H......K -series fulfils EN50081-1,-2, EN61800-3 (* option IP20) limits Safety Control connections IP20 2.2-45 Case A (400/500V), 110-250 Case B (400/500V), 0.75-22 Case K (400/500V), 7.5-75 Case A (690V) 1.5-22 Case A (230V), 0.55-15 Hardware K (230V) IP00 55—400 Case A (400/500V)*, 500—1000 Case A (400/ 500V), 90—800 Case A (690V), 30-55 Case A (230V) IP21—54 2.2-250 Case B (400/500V), 1.5-55 Case B (230V) Fulfils EN 50178, EN60204-1, CE, UL, C-UL, FI, GOST R (check from the unit nameplate specified approvals for each unit) Analogue voltage 0— +10 V, Ri = 200 kΩ, single ended (-10 — +10V , joystick control), resolution 12 bit, accur. ±1% Analogue current 0 (4) — 20 mA, Ri = 250 Ω, differential Digital inputs (6) Positive or negative logic Aux. voltage +24 V ±20%, max 100 mA Pot. meter reference +10 V -0% — +3%, max 10 mA Analogue output 0 (4) — 20 mA, RL <500 Ω, resolution 10 bit, accur. ±3% Digital output Open collector output, 50 mA/48 V Relay outputs Max switching voltage: Max switching load: Max continuous load: 300 V DC, 250 V AC 8A / 24 V 0.4 A / 250 V DC 2 kVA / 250 V AC 2 A rms Protective Over current protection Trip limit 4 x ICT functions Overvoltage protection Mains voltage: 220 V, 230 V, 240 V, 380 V, 400 V Trip limit: 1.47x Un, 1.41x Un, 1.35x Un, 1.47x Un, 1.40x Un Mains voltage: 415 V, 440 V, 460 V, 480 V, 500 V Trip limit: 1.35x Un ,1.27x Un, 1.47x Un, 1.41x Un, 1.35x Un Mains voltage: 525 V, 575 V, 600 V, 660 V, 690 V Trip limit: 1.77x Un, 1.62x Un, 1.55x Un, 1.41x Un, 1.35x Un Undervoltage protection Trip limit 0.65 x Un Earth-fault protection Protects the inverter from an earth-fault in the output (motor or motor cable) Mains supervision Trip if any of the input phases is missing Motor phase supervision Trip if any of the output phases is missing Unit over temperature protection Yes Motor overload protection Yes Stall protection Yes Motor underload protection Yes Short-circuit protection of +24V and +10V reference voltages Yes Table 4.3-1b Specifications. Page 15 4 Installation 5 INSTALLATION 5.1 Ambient conditions b The environmental limits mentioned in the table 4.3-1 must not be exceeded. 5.2 Cooling The specified space around the frequency converter unit ensures proper cooling air circulation. See table 5.2-1 for dimensions. If multiple units are to be installed above each other, the dimensions must be b+c and air from the outlet of the lower unit must be directed away from the inlet of the upper unit. 5 With high switching frequencies and high ambient temperatures the maximum continuous output current has to be derated according to figure 5.2-3. V 4000 Dimensions [mm] a a c Figure 5.2-1 Installation space. a2 = distance from the frequency converter unit to other the frequency converter unit * = no space for fan change ** = space for fan change, the space has to be on either side of the frequency converter *** = ask the details from the factory a a2 b c 2.2/3—5.5/7.5 (400/500V) case A/B 0.75/1.1—3/4 (400/500V) case K 1.5/2.2—3/4 (230V) case A/B 0.55/0.75—1.5/2.2 (230V) case K 20 10 100 50 V 4000 70 IP21 enlcosure for case B 20 20 100 50 7.5/11—15/18.5 (400/500V) case A/B 2.2/3—22/30 (690V) case A 4/5.5—22/30 (400/500V) case K 4/5.5—7.5/11 (230V) case A/B 2.2/3—15/18.5 (230V) case K 20 10 120 60 2.2/3—7.5/11 (400/500V) case A/B 2.2/3—15/18.5 (690V) case A 0.75/1.1—5.5/7.5 (400/500V) case K 1.5/2.2—3/4 (230V) case A/B 0.55/0.75—1.5/2.2 (230V) case K 170 IP21 enclosure for case B 20 20 120 60 11/15—30/37 (400/500V) case A/B 18.5/22—55/75 (690V) case A 7.5/11—18.5/22(400/500V) case K 4/5.5—7.5/11 (230V) case A/B 2.2/3—11/15 (230V) case K 18.5/22—45/55 (400/500V) case A/B 30/37—75/90 (690V) case A 11/15—22/30 (230V) case A/B 30 10 160 80 370 IP21 enclosure for case B 30 30 160 80 37/45—45/55 (400/500V) case A/B 75/90 (690V) case A 22/30 (400/500V) case K 11/15—22/30 (230V) case A/B 15/18.5 (230V) case K 55/75—90/110 (400/500V) case A/B 30/37—45/55 (230V) case A/B 75 75 300 100 (35*) (60*) 55/75—90/110 (400/500V) case A/B 30/37—45/55 (230V) case A/B 650 110/132—160/200 (400/500V) case A/B 55/75 (230V) case A/B 90/110—132/160 (690V) case A 250** 75 110/132—132/160 (400/500V) case A/B 55/75 (230V) case A/B 90/110—110/132 (690V) case A 800 200/250—250/315 (400/500V) case A/B 160/200—200/250 (690V) case A 200** 75 300 — 300 — (75**) 75 315/400—400/500 (400/500V) case A/B 200/250—315/400 (690V) case A 200** 75 500/630 (400/500V) case A 400/500 (690V) case A *** 630/710-1000 (400/500V) case A 500/630-800 (690V) case A *** 160/200 (400/500V) case A/B 132/160 (690V) case A 1300 200/250—250/315 (400/500V) case A/B 160/200—200/250 (690V) case A 1950 315/400—400/500 (400/500V) case A/B 200/250—315/400 (690V) case A 2950 300 — *** *** *** 500/630 (400/500V) case A 400/500 (690V) case A 3900 *** *** *** 630/710—1000 (400/500V) case A 500/630—800 (690V) case A 5900 (75*) Table 5.2-1 Installation space dimensions. Page 16 Required cooling cooling air (m3/h) Table 5.2-2 Required cooling air. Installation W W 1200 15 / 18,5 6000 90 / 110 1000 11 / 15 800 5000 75 / 90 4000 55 / 75 45 / 55 3000 37 / 45 7.5 / 11 600 5.5 / 7,5 4 / 5,5 3/4 2.2 / 3 400 200 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 fsw [kHz] 30 / 37 2000 22 / 30 18.5 / 22 1000 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 fsw [kHz] V 4000 - 18,5 / 22—90 / 110 V 4000 - 2,2 / 3 — 15 / 18,5 Figure 5.2-2a 5 W 16 000 250 / 315 14 000 200 / 250 12 000 10 000 160 / 200 132 / 160 8 000 110 / 132 6 000 4 000 fsw [kHz] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 V 4000 - 110 / 132—250 / 315 Figure 5.2-2b Figures 5.2-2a—b Power dissipation (IVT, variable torque) as a function of the switching frequency for 400V and 500V. W W 1 200 4 000 55/75 15 /18.5 1 000 11/15 45/55 3 000 800 37/45 7.5/11 600 30/37 2 000 22/30 5.5/7.5 400 4/5.5 3/4 2.2/3 1.5/2.2 200 18.5/22 1 000 fsw [kHz] 1 2 3 4 5 6 fsw [kHz] 1 2 4 5 6 18.5—55 kW 1.5—15 kW Figure 5.2-2c 3 Figure 5.2-2d Figures 5.2-2c—d Power dissipation as a function of the switching frequency for 230 V (IVT,variable torque). Page 17 Installation Type (kW) Curve 3.6 kHz 10 kHz 16 kHz no derating no derating no derating no derating no derating no derating no derating no derating no derating no derating no derating . 7 no derating no derating 11 no derating no derating 15 no derating 18 * * * * * * * * 1 no derating no derating no derating no derating no derating 5 6 8 9 10 12 13 14 16 17 19 * * * * * * * * 2 no derating no derating 3 no derating 4 not allowed not allowed not allowed not allowed not allowed not allowed not allowed not allowed not allowed not allowed not allowed * * * * * * * * IVT (A) 45 5 0.75/1.14/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 400/500 500/630 630/715 715/800 800/900 900 1000 40 3 35 15 / 18.5 IVT 16 kHz 30 25 1 20 15 10 5.5 / 7.5 IVT 16 kHz 2 5 0 0 10 20 30 40 °C 50 Figure 5.2.3 a IVT (A) 120 7 I 100 I 6 45 / 55 10 kHz 37 / 45 10 kH VT 30 / 37 10 kHz I VT 5 40 4 20 0 VT 45 / 55 3.6 kHz I 60 * = Ask the details from the factory VT 8 80 Table 5.2-3 Constant output current derating curves for IVT (variable torque). 5.5 / 7.5 IVT 10 kHz 0 10 20 30 40 I VT 50 22 / 30 16 kHz °C Figure 5.2.3 b 250 IVT (A) 600 11 200 VT I 10 I VT 9 50 I 0 VT 0 10 Figure 5.2.3 c Figure 5.2-3a—d Page 18 20 30 40 50 VT I 19 90 / 110 3.6 kHz 12 100 18 500 I 150 IVT (A) I 17 75 / 90 10 kHz 55 / 75 10 kHz °C 15 300 200 0 0 10 20 30 40 50 I 200 / 250 10 kHz VT 160 / 200 3.6 kHz VT 16 I 14 I 13 100 250 / 315 10 kHz VT I 400 90/ 110 10 kHz 250 / 315 3. 6kHz VT 160 / 200 10 kHz VT 132 / 160 10 kHz VT I 110 / 132 10 kHz VT °C Figure 5.2-3 d Constant output current (IVT, variable torque) derating curves as a function of ambient temperature and switching frequency. Installation 5.3 Mounting D1 W1 The inverter should be mounted in a vertical position on the wall or on the back plane of a cubicle. Follow the requirement for cooling, see table 5.2-1 and figure 5.2-1 for dimensions. W2 R2 R1 To ensure a safe installation, make sure that the mounting surface is relatively flat. Fixing holes can be marked on the wall using the template on the cover of the cardboard package. H1 H2 H3 Fixing is done with four screws or bolts depending on the size of the unit, see tables 5.3-1 and 5.3-2, and figure 5.3-1 for dimensions. Units, from 18.5 kW to 400/500 kW, have special lifting "eyes" which must be used, see figures 5.3-2 and 5.3-3. R2 1) The mounting instructions for 500/630—1000 (500/400V) and 400/500—800 (690V) units are explained in the separate manual for M11/M12 units. Ask more information from the factory when needed. V 4000 H4 1) Cable cover for IP 20 surface mounting Figure 5.3-1 Mounting dimensions. Dimensions [mm] B1 B2 H1 H2 H3 H4 T1 R1 R2 120 95 323 312 290 40 215 7 3.5 7.5/11-15/18.5 (400/500V) 157 4/5.5-7.5/11 (230V) 2.2/3-22/30 (690V) 157 127 452 434 405 45 238 9 4.5 127 486 470 440 45 265 9 4.5 18.5/22-45/55 (400/500V) 220 11/15-22/30 (230V) 30/37-75/90 (690V) 220 180 575 558 525 100 290 9 4.5 180 668 650 618 100 290 9 4.5 55/75-90/110 (400/500V) 30/37-45/55 (230V) 250 220 854 835 800 * 315 9 4.5 110/132-160/200 496 456 950 926 890 353 11.5 6 700 660 1045 1021 1000 390 11.5 6 989 948 1045 1021 1000 390 11.5 6 500/630 (400/500V) 400/500 (690V) ** ** ** ** ** ** ** ** ** 630/710-1000 (400/500V) 500/630-800 (690V) ** ** ** ** ** ** ** ** ** 2.2/3-5.5/7.5 (400/500V) 1.5/2.2-3/4 (230V) (400/500V) 55/75 (230V) 90/110-132/160 (690V) 200/250-250/315 (400/500V) 160/200-200/250 (690V) 315/400-400/500 (400/500V) 250/315-315/400 (690V) Table 5.3-1 Dimensions for V 4000-series (case A). * = IP20 cable cover is on the bottom- (256mm) and on the top of the unit (228mm) ** = Ask the details from the factory Page 19 5 V 4000 5 Dimensions [mm] W1 W2 H1 H2 H3 H4 D1 R1 R2 2.2/3—5.5/7.5 (400/500V) 1.5/2.2-3/4 (230V) 120 95 423 412 390 — 215 7 3.5 7.5/11—15 /18.5 (400/500V) 4/5.5-7.5/11 (230V) 157 127 562 545 515 — 238 9 4.5 18.5/22—45/55 (400/500V) 11/15-22/30 (230V) 220 180 700 683 650 — 290 9 4.5 55/75—90/110 (400/500V) 30/37-45/55 (230V) 374 345 1050 1031 1000 — 330 9 4.5 110/132—160/200 (400/500V) 55/75 (230V) 496 456 1350 926 1290 353 11.5 6 200/250—250/315 (400/500V) 700 660 1470 1021 1425 390 11.5 6 315/400—400/500 (400/500V) 989 948 1470 1021 1425 390 11.5 6 R1 R2 Table 5.3-2 Dimensions for V 4000-series (case B). (* = Ask the details from the factory) V 4000 Dimensions [mm] W1 W2 H1 H2 H3 H4 D1 0.75/1.1—3/4 (400/500V) 0.55/0.75—1.5/2.2 (230V) 120 95 343 333 305 — 150 4/5.5—11/15 (400/500V) 2.2/3—5.5/7.5 (230V) 135 95 430 420 390 — 205 7 3.5 15/22—22/30 (400/500V) 7.5/11—15/18.5 (230V) 185 140 595 580 550 — 215 9 4.5 Table 5.3-3 Dimensions for V 4000-series (case K). Page 20 7 3.5 Installation 5 Figure 5.3-2 Lifting of 18.5/22—90/110 kW units. CORRECT WRONG RUN RUN READY PAR REF READY FAULT FAULT MON MON PAR REF BTNS BTNS RST RST PG PG UD008K17 UD008K17 L1 L2 L3 U V W - + + + L1 L2 L3 U V W - + + + NOTE! Unit sizes 110 — 400 kW - do not lift without a rod through the lifting holes in the unit - see above. M9NOSTO Figure 5.3-3 Lifting of 110/132—400/500 V units. Page 21 Wiring 6 WIRING The general wiring diagrams for 500/630— 1000 (500/400V) and 400/500—800 (690V) units are explained in the separate manual for M11/M12 units. Ask more information from the factory when needed. A general wiring diagram are shown in figures 6-1—6-3. The following chapters have more detailed instructions about wiring and cable connections. Reference (voltage) Reference (current) 24 V GND x) 6 24 V GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 +10 Vref. I out + 18 I out - 19 Uin + GND 0(4)/20mA RL<500Ω 20 Iin + DO1 Iin GND RO1/1 21 1/2 22 DIA1 RO1/3 23 2 4 Vo u t DIA2 DIA3 RO2/1 24 CMA 2/2 25 RO2/3 26 2 4 Vo u t GND DIB4 DIB5 DIB6 + U<+48V I<50mA RL ac/dc Switching: <8A/24Vdc, <0.4A/300Vdc, <2kVA/250Vac Continuously: <2Arms 1) Brake Chopper (Optional) CMB x) x) dotted line indicates the connection with inverted signal levels 1) L1 L2 L3 - + U V W Brake Resistor (Optional) RFI-filter (optional) L1 L2 L3 M 3~ k6_1 Figure 6-1 General wiring diagram, V 4000 -series (case A for unit sizes M4—M6). Page 22 Wiring Reference (voltage) Reference (current) 24 V GND x) 24 V GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 +10 Vref. I out + 18 I out - 19 Uin + GND 0(4)/20mA RL<500Ω 20 Iin + DO1 Iin GND RO1/1 21 1/2 22 DIA1 RO1/3 23 2 4 Vo u t DIA2 DIA3 RO2/1 24 CMA 2/2 25 RO2/3 26 2 4 Vo u t GND DIB4 DIB5 DIB6 + U<+48V I<50mA RL ac/dc Switching: <8A/24Vdc, <0.4A/300Vdc, <2kVA/250Vac Continuously: <2Arms 1) Brake Chopper (Optional) CMB x) x) dotted line indicates the connection with inverted signal levels 6 1) L1 L2 L3 - + U V W M 3~ Brake Resistor (Optional) RFI-filter (optional) L1 L2 L3 k6_2 Figure 6-2 General wiring diagram, V 4000 -series (case A for unit sizes > M7 and case B for unit sizes > M8). Page 23 Wiring Reference (voltage) Reference (current) 24 V GND x) 24 V GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 +10 Vref. I out + 18 I out - 19 Uin + GND 0(4)/20mA RL<500Ω 20 Iin + DO1 Iin GND RO1/1 21 1/2 22 DIA1 RO1/3 23 2 4 Vo u t DIA2 RO2/1 24 DIA3 2/2 25 CMA 2 4 Vo u t RO2/3 26 GND DIB4 + U<+48V I<50mA RL ac/dc Switching: <8A/24Vdc, <0.4A/300Vdc, <2kVA/250Vac Continuously: <2Arms 1) Brake Chopper (Optional) DIB5 DIB6 CMB x) x) dotted line indicates the connection with inverted signal levels 6 L1 L2 L3 Internal RFI-filter 1) L1 L2 L3 + U V W M 3~ Brake Resistor (Optional) k6_3 Figure 6-3 General wiring diagram, V 4000-series (case B for unit sizes M4—M7 and case K). Page 24 Wiring 6.1 Power connections Use heat-resistant of the cables, +60°C or higher. The cable (and the fuses) have to be dimensioned in accordance with the rated output current of the unit. Cable installing according the UL-instructions is explained in the chapter 6.1.4.1. The minimum dimensions for the Cu-cables and corresponding fuses are given in the tables 6.1-2 — 6.1-5. The fuses are GG/GL-fuses. The fuses have been selected so that they will also function as a overload protection of the cables. These instructions concern the cases were you have one motor and one cable connection from frequency converter to the motor. In other cases ask for more information from the factory. Always pay attention to the local authority regulations and installation conditions. 6.1.1 Mains cable Mains cables to the different EMC levels has been defined in the table 6.1-1. According the UL-instructions for maximum protection of frequency converter UL recognized fuses type H or K should be used. On the current ratings of the fuses refer to the tables 6.1-2 — 6.1-5. 6.1.2 Motor cable If the motor temperature protection (i t) is used as overload protection the cables may be selected according to that. If the 3 or more cables are used in parallel (with the bigger units) note that every cable must have it's own overload protection. Control cables has been defined in chapter 6.2.1. 2 Cable level N Motor cables to the different EMC levels has been defined in the table 6.1-1.motor drives. 6.1.3 Control cable level C level H Mains cable 1 1 1 Motor cable 2 2 3 Control cable 4 4 4 Table 6.1-1 Cable types for the different EMC levels. 1 = The power cable which is suitable for the fixed installation, specific for the used voltage. Shielded cable is not compulsory (recommendation NOKIA/MCMK or similar cable) 2 = The power cable equipped with concentric protection wire, specific for the used voltage. (recommendation NOKIA/MCMK or similar cable) 3 = The power cable equipped with compact low-impedance shield, specific for the used voltage. (recommendation NOKIA/MCCMK, SAB/ÖZCUY-J or similar cable) 4 = The control cable equipped with compact low-impedance shield, screened cable. (recommendation NOKIA/jamak, SAB/ÖZCuY-O or similar cable) Page 25 6 Wiring * = Ask the details from the factory 6 V 4000 400V ICT [A] Fuse Cu-cable [A] [mm2] 0.75/1.1 1.1/1.5 1.5/2.2 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/90 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 —1000 2.5 3.5 4.5 6.5 8.0 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 510 * 10 10 10 10 10 10 16 20 25 35 50 50 63 80 100 125 160 200 250 315 400 500 630 * IVT Fuse Cu-cable [A] [A] [mm2] 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*4+4 3*6+6 3*10+10 3*10+10 3*10+10 3*16+16 3*25+16 3*35+16 3*50+25 3*70+35 3*95+50 3*150+70 3*185+95 3.5 4.5 6.5 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 2*(3*120+70) 410 2*(3*185+95) 510 2*(3*240+120) 580 * * 10 10 10 10 10 16 20 25 35 50 50 63 80 100 125 160 200 250 315 400 500 630 630 * 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*4+4 3*6+6 3*10+10 3*10+10 3*10+10 3*16+16 3*25+16 3*35+16 3*50+25 3*70+35 3*95+50 3*120+70 3*185+95 2*(3*120+70) 2*(3*185+95) 2*(3*240+120) 2*(3*240+120) * Table 6.1-2 Mains, motor cables and fuse recommendations according to output currents ICT and IVT, 400V range (case A/B/K). V 4000 500V ICT Fuse Cu-cable [A] [A] [mm2] IVT Fuse Cu-cable [A] [A] [mm2] 0.75/1.1 1.1/1.5 1.5/2.2 2.2/3 3/4 4/5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 315/400 —1000 2.5 3 3.5 5 6 8 11 15 21 27 34 40 52 65 77 96 125 160 180 220 260 320 400 * 3 3.5 5 6 8 11 15 21 27 34 40 52 65 77 96 125 160 180 220 260 320 400 460 * ICT [A] Fuse Cu-cable [A] [mm2] IVT [A] Fuse Cu-cable [A] [mm2] V 4000 230V ICT [A] 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 75/90 90/110 110/132 132/160 160/200 200/250 250/315 —800 3.5 4.5 5.5 7.5 10 14 19 23 26 35 42 52 62 85 100 122 145 185 222 * 10 10 10 10 10 16 20 25 35 35 50 63 63 100 100 125 160 200 250 * 4.5 5.5 7.5 10 14 19 23 26 35 42 52 62 85 100 122 145 185 222 287 * 10 10 10 10 16 20 25 25 35 50 63 63 100 100 125 160 200 250 315 * 0.55/0.75 0.75/1.1 1.1/1.5 1.5/2.2 2.2/3 3/4 4/5.5 5.5/7.5 7.5/11 11/15 15/18.5 18.5/22 22/30 30/37 37/45 45/55 55/75 3.6 4.7 5.6 7 10 13 16 22 30 43 57 70 83 113 139 165 200 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*4+4 3*6+6 3*6+6 3*10+10 3*10+10 3*16+16 3*16+16 3*35+16 3*35+16 3*50+25 3*70+35 3*95+50 3*150+70 3*185+95 * Table 6.1-4 Mains, motor cables and fuse recommendations according to output currents ICT and IVT, 690V range (case A). Page 26 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*4+4 3*6+6 3*10+10 3*10+10 3*10+10 3*16+16 3*25+16 3*35+16 3*50+25 3*70+35 3*95+50 3*95+50 3*150+70 3*185+95 2*(3*120+70) 2*(3*185+95) * 10 10 10 10 10 16 20 25 35 50 50 63 80 100 125 160 200 200 250 315 400 500 630 * 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*4+4 3*6+6 3*10+10 3*10+10 3*10+10 3*16+16 3*25+16 3*35+16 3*50+25 3*70+35 3*95+50 3*95+50 3*150+70 3*185+95 2*(3*120+70) 2*(3*185+95) 2*(3*240+120) * Table 6.1-3 Mains, motor cables and fuse recommendations according to output currents ICT and IVT, 500V range (case A/B/K). V 4000 690V 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*4+4 3*6+6 3*10+10 3*10+10 3*10+10 3*16+16 3*16+16 3*35+16 3*35+16 3*50+25 3*70+35 3*95+50 3*150+70 * 10 10 10 10 10 10 16 20 25 35 50 50 63 80 100 125 160 200 200 250 315 400 500 * Fuse [A] 10 10 10 10 10 16 16 25 35 50 63 80 100 125 160 200 200 Cu-cable [mm2] 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*2.5+2.5 3*6+6 3*10+10 3*10+10 3*16+16 3*25+16 3*35+16 3*50+25 3*70+35 3*95+50 3*95+50 IVT Fuse [A] [A] 4.7 5.6 7 10 13 16 22 30 43 57 70 83 113 139 165 200 264 10 10 10 10 16 16 25 35 50 63 80 100 125 160 200 200 315 Cu-cable [mm2] 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*1.5+1.5 3*2.5+2.5 3*2.5+2.5 3*6+6 3*10+10 3*10+10 3*16+16 3*25+16 3*35+16 3*50+25 3*70+35 3*95+50 3*95+50 3*185+95 Table 6.1-5 Mains, motor cables and fuse recommendations according to output currents ICT and IVT, 230V range (case A/B/K). Wiring Type Cable [mm2] main terminals earthterrminal 0.75/1.1—3/4 (400/500V) case K 0.55/0.75—1.5/2.2 (230V) case K 2.5 2.5 2.2/3—5.5/7.5 (400/500V) case A/B 1.5/2.2—3/4 (230V) case A/B 6 6 7.5/11—15/18.5 (400/500V ) case A/B 2.2/3—22/30 (690V) case A 4/5.5—11/15 (400/500V) case K 2.2/3—5.5/7.5 (230V) case K 4/5.5—7.5/11 (230V) case A/B 16 16 18.5/22—22/30 (400/500V) case A/B 30/37—45/55 (690V) case A 15/18.5—22/30 (400/500V) case K 7.5/11—15/18.5 (230V) case K 11/15—15/18.5 (230V) case A/B 35 70 30/37—45/55 (400/500V) case A/B 55/75—75/90 (690V) case A 18.5/22—22/30 (230V) case A/B 50 Cu, 70 Al 70 55/75—90/110 (400/500V) case A/B 30/37—45/55 (230V) case A/B 185 Cu and Al 95 110/132—160/200 (400/500V) case A/B 55/75 (230V) case A/B 90/110—132/160 (690V) case A 2*185 Cu (1 2 * 240 Al 2 * 240 Cu 200/250—250/315 (400/500V) case A/B 160/200—200/250 (690V) case A 2*300 (1 Cu and Al 2 * 240 Cu 315/400—400/500 (400/500V) case A/B 250/315—315/400 (690V) case A 4*240 (1 Cu and Al 2 * 240 Cu (1 Mounting bolt size M12 * (2 In the V 4000 versions max. 3 parallel connected cables can be used 6 (2 500/630 (400/500V) case A 400/500 (690V) case A * * 630/710—1000 (400/500V) case A 500/630—800/1000 (690V) case A * * Table 6.1-6 Maximum cable sizes of the power terminals. Page 27 Wiring 6.1.4 Installation instructions 1 If the V 4000 frequency converter is to be installed outside a switchgear, separate cubicle or electrical room a protective IP20 cover should be installed for the cable connections, see figure 6.1.4-3. The protective cover may not be needed if the unit is mounted inside a switchgear, separate cubicle or electrical room. All IP00 class of frequency converters should always be mounted inside a switchgear, separate cubicle or electrical room. 2 Locate the motor cable away from the other cables: - Avoid long parallel runs with other cables. - If the motor cable runs in parallel with the other cables, the minimum distances given in table 6.1.4-1 between the motor cable and control cables should be followed. - These minimum distances apply also between the motor cable and signal cables of other systems. - The maximum length of a motor cable can be 200 m. (except 0.75/1.1—1.1/1.5 (case K) max. length 50 m and 1.5/2.2 (case K) max. length 100 m). - The power cables should cross other cables at an angle of 90° degrees. 6 Distance between cables [m] 3 4 Page 28 Screened cable length [m] 0.3 <50 1.0 <200 Table 6.1.4-1 Minimum cable distances. See chapter 6.1.5 for cable insulation checks. Connecting cables: - Motor and mains cables should be stripped according to the figure 6.1.4-2 and table 6.1.4-2. - Open the cover of the V 4000 according to figure 6.1.4-3. - Remove sufficient plugs from the cable cover or from the bottom of the unit. - Pass cables through the holes in the cable cover. - Connect the main, motor and control cables to the correct terminals (EMC level N: see figures 6.1.4-3—13, 6.1.4-17, 6.1.4-19 EMC levels C and H: see figure 6.1.4-14—16, 6.1.4-18, 6.1.4-20—21 EMC level N + external RFI-filter: see external filter manual) The installation instructions for 500/630—1000 (400/500V) und 400/500— 800 (690V) units are explained in the separate manual for M11/M12 units. Ask more information from the factory when needed. Cable installing according the UL-instructions is explained in the chapter 6.1.4.1. - Check that control cable wires do not make contact with electrical components in the device. - Connect optional brake resistor cable (if required). - Ensure the earth cable is connected to the -terminal of the frequency converter and motor. Wiring - For types 110/132—400/500 (case A), connect the isolator plates of the protective cover and terminals according to the figure 6.1.4-11. - Connect the separate shield for the power cables to the protective earth of the frequency converter, motor and supply panel. - Mount the cable cover (case A) and the unit cover. - Ensure the control cables and internal wiring are not trapped between the cover and the body of the unit. 5 NOTE: The connection of the transformer inside the unit in mechanical constructions M7—M12 has to be changed if other than the default supply voltage of the drive is used. Ask for more information from the factory when needed. Typecode Default supply voltage FUWVG x x x x 2 x x A FUWVG x x x x 2 x x B 230V FUWVG x x x x 4 x x A FUWVG x x x x 4 x x B 400V FUWVG x x x x 5 x x A FUWVG x x x x 5 x x B 500V FUWVG x x x x 6 x x A 690V 6 Page 29 Wiring 6.1.4.1 Cable installing according the ULinstructions For Installation and cable connections the following must be noted. Use only with copper wire temperature permanence of at least 60/ 75°C. Units are suitable for use on a circuit capable of delivering not more than the rms symmetrical amperes mentioned in the table 6.1.4.1-1, 480V maximum. Type 6 According the NEMA enclosure classification Case B -models are either Type 1 or Type 12 (see chapter 3.1, Type designation code). Case A and Case K -models are Open Type Equipment. In addition to the connecting information the tightening torque of the terminals are defined in the table 6.1.4.1-2. Maximum symmetrical amperes on connecting circuitry, rms value 2.2/3—15/18.5 (400/500V) 5000 18.5/22—90/110 (400/500V) 10 000 110/160—250/315 (400/500V) 18 000 Table 6.1.4.1-1 Maximum symmetrical supply current (case A/B). Type Size Tightening torque in in-lbs. Tightening torque in Nm 2.2/3—5.5/7.5 (400/500V) M4 7 0,8 7.5/11—15/18.5 (400/500V) M5 20 2,25 18.5/22—22/30 (400/500V) M6 35 4 30/37—45/55 (400/500V) M6 44 5 55/75—90/110 (400/500V) M7 44 5 110/160—160/200 (400/500V) M8 610 *) 70 *) 200/250—250/315 (400/500V) M9 610 *) 70 *) Table 6.1.4.1-2 Tightening torque of the terminals (case A/B). Page 30 *) Use a wrench to give the counter torque when tightening. The isolated stand off of the bussbar does not widthstand the whole tightening torque. Wiring L4 L1 L3 L2 Earth conductor Mains cables Figure 6.1.4-1 Stripping motor and mains cables. Typ s1 s2 s3 s4 0.75/1.1 — 11/15 (400/500V) case K 0.55/0.75—5.5/7.5 (230V) Hardware K 12 55 55 12 2.2/3 — 5.5/7.5 (400/500V) case A/B 1.5/2.2—3/4 (230V) Hardware A/B 6 35 60 15 7.5/11 — 15/18.5 (400/500V) case A/B 2.2/3 — 22/30 (690V) case A 4/5.5 —7.5/11 (230V) Hardware A/B 9 40 100 15 18.5/22 — 22/30 (400/500V) case A/B 30/37 — 45/55 (690V) case A 15/18.5— 22/30 (400/500V) case K 7.5/11—15/18.5 (230V) Hardware K 11/15—15/18.5 (230V) Hardware A/B 14 90 100 15 30/37 — 45/55 (400/500V) case A/B 55/75 — 75/90 (690V) case A 18.5/22—22/30 (230V) Hardware A/B 25 90 100 15 55/75 — 90/110 (400/500V) case A/B 30/37—45/55 (230V) Hardware A/B 50 - 110/132 — 160/200 (400/500V) case A/B 45/55 (230V) Hardware A/B 90/110 — 132/160 (690V) case A * * * * 200/250 — 250/315 (400/500V) case A/B 160/200 — 200/250 (690V) case A * * * * 315/400 — 400/500 (400/500V) case A/B 250/315 — 315/400 (690V) case A * * * * 500/630 (400/500V) case A 400/500 (690V) case A * * * * 630/710 — 1000 (400/500V) case A 500/630— 800 (690V) case A * * * * - 25 Table 6.1.4-2 Stripping lengths of the cables (mm). (* = Ask the details from the factory) 1 Loosen screws (2 pcs) 2 Pull cover bottom outwards 3 Push cover upwards 3 3 2 2 1 1 IP54KANS Figure 6.1.4-2 Opening the cover of the V 4000 unit. Page 31 6 Wiring Power card Control card Control I/O terminals Connect the screen to the terminal 6 Fix the control cable with a tie wrap 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 DC-link/Brake resistor terminals (-,+) Mains cable terminals (L1,L2,L3) Earth terminals (PE) Fixing screw L1 L2 L3 - + U V W Motor cable terminals (U,V,W) Fixing screw Cable cover Control cable Mains cable Motor cable Brake resistor cable Figure 6.1.4-3 Cable assembly for 2.2/3—15 /18.5 (400/500V) case A and 1.5/22—7.5/11 (230V) case A (EMC level N) types. Page 32 Wiring Control card I/O terminals 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 Connect the screen to the terminal Mains cable terminals Fix the control cable with a tie wrap DC-link/brake resistor terminals L1 L2 L3 - Earth terminal (PE) + U V W Motor cable terminals Earth terminal (PE) Rubber grommets Motor cable Brake resistor cable Mains cable Control cable m4IP21 Figure 6.1.4-4 Cable assembly for 2.2/3—5.5/7.5 (400/500V) case B and 1.5/2.2—3/4 (230V) case B (EMC level N) types. Page 33 Wiring Control card I/O terminals 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Connect the screen to the terminal Fix the control cable with a tie wrap Mains cable terminals DC-link/brake resistor terminals L1 L2 L3 Earth terminal (PE) + U V W Motor cable terminals Earth terminal (PE) Rubber grommets Motor cable Brake resistor cable Control cable Mains cable m5IP21 Figure 6.1.4-5 Cable assembly for 7.5/11—15/18.5 (400/500V) case B and 4/5.5—7.5/11 (230V) case B (IP21 enclosure, EMC level N) types. Page 34 Wiring Control card I/O terminals 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 Internal cooling fan Connect the screen to the terminal Mains cable terminals DC-link/brake resistor terminals L1 L2 L3 Earth terminal (PE) + U V W Motor cable terminals Earth terminal (PE) Rubber grommets Motor cable Brake resistor cable Control cable Mains cable m5IP54 Figure 6.1.4-6 Cable assembly for 7.5/11—15/18.5 (400/500V) case B and 4/5.5—7.5/11 (230V) case B (IP54 enclosure, EMC level N) types. Page 35 Wiring Power card 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Control card Control I/O terminals 6 Connect the screen to the terminal Fix the control cable with a tie wrap Mains cable terminals (L1,L2,L3) Earth terminals (PE) Fixing screw L1 L2 L3 - + U V W DC-link/Brake resistor terminals (-,+) Motor cable terminals Fixing screw Cable cover Mains cable Control cable Motor cable Brake resistor cable Figure 6.1.4-7 Cable assembly for 18.5/22—45/55 (400/500V) case A and 11/15—22/30 (230V) case A (EMC level N) types. Page 36 Wiring Control card I/O terminals 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 Connect the screen to the terminal Fix the control cable with a tie wrap Mains cable terminals DC-link/brake resistor terminals Motor cable terminals L1 L2 L3 - Earth terminal (PE) + U V W Earth terminals (PE) Rubber grommets Motor cable Control cable Brake resistor cable Mains cable M6IP21, M6IP54 Figure 6.1.4-8 Cable assembly for 18.5/22—45/55 (400/500V) case B and 11/15—22/30 (230V) case B (EMC level N) types. Page 37 Wiring Mains cable Earth terminal (PE) Mains cable terminals (L1,L2,L3) L1 L2 Power card 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Control card 6 L3 Control I/O terminals Connect the screen to the terminal Fix the control cable with a tie wrap - Earth terminals (PE) + U V W DC-link/Brake resistor terminals (-,+) Motor cable terminals Brake resistor cable Control cable Motor cable Figure 6.1.4-9 Cable assembly for 55/75—90/110 (400/500V) case A and 30/37—45/55 (230V) case A (EMC level N) types. Page 38 Wiring Control I/O terminals Control cable earthing Control cable fixing L1 L2 L3 U V W - + + + 6 PE terminal for mains and motor cables DC-link/brake resistor terminals Insulated (yellow-green) earthing conductor twisted of cable shield Terminal isolator plates Mains cable Control cable Motor cable M9KYTK2 Figure 6.1.4-10 Cable assembly for 110/132—400/500 (400/500V) case A, 110/132—400/500 (400/500V) case B, 90/110—315/400 (690V) case A, 55/75 (230V) case A and 55/75 (230V) case B (EMC level N) types. Page 39 Wiring Fixing screws of protective covers L1 6 B L2 U L3 V C W - + + A + D After cable connections before switching on the mains supply, ensure: 1. Insert all 10 terminal isolator plates (A) in the slots between the terminals, see figure below 2. Insert and fix three plastic protective covers (B, C, and D) over the terminals Fixing the terminal isolation plates: Bend the plate to fit it into a slot. Release to lock it in correct position Insert plate into the slots Terminal isolation plates M9SUOJAT Figure 6.1.4-11 Cable cover and terminals assembly for 110/132—400/500 (400/500V) case A, 110/132—400/500 (400/500V) case B, 90/110—315/400 (690V) case A, 55/75 (230V) case A and 55/75 (230V) case B (EMC level N) types. Page 40 Wiring Control card I/O terminals 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 Connect the screen to the terminal Mains cable terminals DC-link/brake resistor terminals L1 L2 L3 - + U V W Earth terminal (PE) Motor cable terminals Earth terminal (PE) M5CX6 Control cable Mains cable Motor cable Brake resistor cable Figure 6.1.4-12 Cable assembly for 2.2/3—22/30 (690V) case A (EMC level N) types. Page 41 Wiring Control card I/O terminals 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Connect the screen to the terminal Mains cable terminals DC-link/brake resistor terminals L1 L2 L3 - + U V W Earth terminal (PE) Motor cable terminals Earth terminal (PE) M6CX6 Control cable Mains cable Motor cable Brake resistor cable Figure 6.1.4-13 Cable assembly for 30/37—75/90 (690V) case A (EMC level N) types. Page 42 Wiring Mains cable terminals (L1,L2,L3) DC-link/brake resistor terminals (-,+) Motor cable terminals (U,V,W) Uncover the screen of the cable, pass it through the earth clamp and tighten up carefully 6 Earth terminal Earth terminal Mains cable Control cable Connect the bunched Motor cable concentric protection wire as short as possible to the terminal (max. 2 cm) Figure 6.1.4-14 Cable assembly principle for 2.2/3—45/55 (400/500V) case B (EMC level C) types. Page 43 Wiring FREQUENCY CONVERTER Control card 6 Control I/O terminals Mains cable terminals (L1,L2,L3) Connect the screen to the terminal DC-link/brake resistor terminals (-,+) Uncover the screen of the cable, pass it through the earth clamp and tighten up carefully Motor cable terminals (U,V,W) Earth terminal Connect the bunched screen as short as possible to the terminal Earth terminals Mains cable (max. 2 cm) Control cable Yellow-green protective cable Use special EMC cable gland, which earths the screen by 360° contact MOTOR or connect the bunched screen using cable lug as short as possible to the terminal (max. 2 cm) Motor cable terminals yellow-green protective cable Earth terminal Figure 6.1.4-15 Cable assembly principle in the frequency converter and in the motor for 2.2/3—45/55 (400/500V) case B (EMC levels C and H) types. Page 44 Wiring Connect the screen to the terminal 6 Earth terminals (PE) Mains cable Uncover the screen of the cable, pass it through the earth clamp and tighten up carefully Control cable Motor cable Metal plate to fulfill EMClevels. Metal plate can be lifted up while connecting the wires. Figure 6.1.4-16 Cable assembly principle for 55/75—90/110 (400/500V) case B (EMC level C and H) types. Page 45 Wiring Mains cable terminals (L1, L2, L3) 6 DC-link/brake resistor terminals (-,+) Motor cable terminals (U,V,W) Yellow green protective cable Yellowgreen protective Earth terminal Earth terminal Mains cable Earth terminal for the control cable Motor cable Figure 6.1.4-17 Cable assembly principle for 0.75/1.1—3/4 (500V) case K (EMC level N) types. Page 46 Wiring DC-link/brake resistor terminals (-,+) Mains cable terminals (L1,L2,L3) Motor cable terminals (U,V,W) Earth terminal Earth terminal Connect the bunched screen as short as possible to the terminal (max. 2 Connect the bunched screen as short as possible to the terminal (max. 2 cm) cm) Yellow-green protective cable Mains cable Control cable Control cable (relay outputs) (other) Motor cable Yellow-green protective cable Figure 6.1.4-18 Cable assembly principle for 0.75/1.1—3/4 (400V) case K (EMC level C and H), 0.75/1.1—3/4 (500V) case K (EMC level C) and 0.55/0.75—1.5/2.2 (230V) case K (EMC level C and H) types. Page 47 6 Wiring DC-link/ brake resistor terminals (-, +) 6 Motor cable terminals (U, V, W) Mains cable terminals (L1, L2, L3) Yellowgreen protective cable Yellowgreen protective cable Earth terminal Earth terminals Motor cable Mains cable Control cable (other) Control cable (relay outputs) Figure 6.1.4-19 Cable assembly principle for 4/5.5—11/15 (500V) case K (EMC level N) types. Page 48 Wiring DC-link/brake resistor terminals (-,+) Motor cable terminals (U,V,W) Mains cable terminals (L1, L2, L3) Yellow-green protective cable Connect the bunched screen as short as possible to the terminal Yellow-green protective cable (max. 2 cm) Earth terminals Earth terminal Mains cable Control cable (other) Control cable (relay outputs) Motor cable Figure 6.1.4-20 Cable assembly principle for 4/5.5—11/15 (400V) case K (EMC level C and H), 4/5.5—11/15 (500V) case K (EMC level C) and 2.2/3—5.5/7.5 (230V) case K (EMC level C and H) types. Page 49 6 Wiring DC-link/brake resistor terminals (-,+) Mains cable terminals (L1, L2, L3) 6 Motor cable terminals (U,V,W) Use special EMC cable gland, which earths the screen by 360° contact Connect the bunched screen as short as possible to the terminal Earth terminals Earth terminal Mains cable (max. 2 cm) Control cable (relay outputs) Control cable (other) Motor cable Figure 6.1.4-21 Cable assembly principle for 15/18.5—22/30 (400V) case K (EMC level C and H), 15/18.5—22/30 (500V) case K (EMC level C) and 7.5/11—15/18.5 (230V) case K (EMC level C and H) types. Page 50 Wiring 6.1.5 Cable and motor insulation checks 6.2 Control connections 1 Motor cable insulation checks Basic connection diagram is shown in the figure 6.2-1. Disconnect the motor cable from the terminals U, V and W of the V 4000 unit and from motor. Measure the insulation resistance of the motor cable between each phase conductor and between each phase conductor and the protective ground conductor. The insulation resistance must be >1MΩ. 2 Mains cable insulation checks Disconnect the mains cable from the terminals L1,L2 and L3 of the V 4000 unit and from mains. Measure the insulation resistance of the mains cable between each phase conductor and between each phase conductor and the protective ground conductor. The insulation resistance must be >1MΩ. 3 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box. The functionality of the terminals for the Basic application is explained in chapter 10.2. If one of the Five in One applications is selected, check the application manual for the functionality of the terminals for that application. 6.2.1 Control cables The control cables should be minimum 0.5 mm2 screened multicore cables, see table 6.11. The maximum wire size fitting in the terminals is 2.5 mm2. 6.2.2 Galvanic isolation barriers The control connections are isolated from the mains potential and the I/O ground is connected to the frame of the device via a 1 MΩ resistor and 4,7 nF capacitor. The control I/O ground can also be connected directly to the frame, by changing the position of the jumper X4 to ON-position, see figure 6.2.2-1. Digital inputs and relay outputs are isolated from the I/O ground. Measure insulation resistance of each motor winding. The measurement voltage has to be at least equal to the mains voltage but not exceeding 1000V. The insulation resistance must be >1MΩ. Page 51 6 Wiring Terminal 6 Function Specification 1 +10Vref Reference voltage output Burden max 10 mA * 2 Uin+ Analogue signal input Signal range -10 V— +10 V DC 3 GND I/O ground 4 Iin+ Analogue signal (+input) 5 Iin- Analogue signal (-input) 6 24V out 24V supply voltage 7 GND I/O ground 8 DIA1 Digital input 1 9 DIA2 Digital input 2 10 DIA3 Digital input 3 11 CMA Common for DIA1—DIA3 Must be connected to GND or 24V of I/O- terminal or to external 24V or GND 12 24V out 24V supply voltage Same as # 6 13 GND I/O ground Same as # 7 14 DIB4 Digital input 4 Ri = min. 5 kΩ 15 DIB5 Digital input 5 16 DIB6 Digital input 6 17 CMB Common for DIB4 — DIB6 Must be connected to GND or 24V of I/O- terminal or to external 24V or GND 18 Iout+ Analogue signal (+output) Signal range 0(4)—20 mA, 19 Iout- Analogue ground (-output) RL max. 500 Ω 20 DO1 Open collector output Transistor output, max. Uin = 48 VDC max. current 50 mA 21 RO1/1 22 RO1/2 Max switch. current 23 RO1/3 0.4 A / 250 VDC 24 RO2/1 25 RO2/2 26 RO2/3 Relay output 1 Relay output 2 Signal range 0(4)—20 mA ±20%, load max. 100 mA Ri = min. 5 kΩ Max. switch. voltage 250 VAC, 300 VDC Max. switch. power <2 kVA / 250 VAC Max. cont. current <2 A rms Figure 6.2-1 Control I/O-terminal signals. * If the potentiometer reference is used, potentiometer R = 1—10 kΩ Page 52 8 A / 24 VDC, Wiring Mains X4 10 V ref. GND L1 L2 L3 1 MΩ +24 V GND Control I/O ground Uin Iin + Iin DIA1 ... DIA3 CMA DIB4 ... DIB6 CMB Digital input group A Digital input group B Iout + Iout - Main circuits Analog output DO1 Digital output 6 RO1.1 RO1.2 RO1.3 RO2.1 RO2.2 RO2.3 U V W Motor Figure 6.2.2-1 Isolation barriers. 6.2.3 Digital input function inversion The active signal level at the digital input logic depends on how the common input (CMA, CMB) of the input group has been connected. The connection can be either to +24 V or to ground. See figure 6.2.3-1. Ground (-) +24 V Ground (-) The +24V or ground for the digital inputs and common terminals (CMA, CMB) can be either external or internal (terminals 6 and 12 of the frequency converter). DIA1 DIA1 DIA2 DIA2 DIA3 DIA3 CMA Positive logic (+24 V active signal) = input is active when the switch is closed. +24 V CMA Negative logic (0 V active signal) = input is active when the switch is closed. Figure 6.2.3-1 Positive/negative logic. Page 53 Control panel 7. CONTROL PANEL 7.1 General The standard control panel of the Vacon frequency converter has a six digit LED display, three drive status indicators, four active menu page indicators and eight push-buttons. The panel is removable and it has full galvanic isolation from mains potential. The same panel can be used in all Vacon frequency converters. DRIVE STATUS INDICATORS lights when the motor is running READY = lights when the mains voltage has been applied and the drive is ready to operate FAULT = lights if a fault occurs DISPLAY Displays parameter values, monitoring data, etc., six digits V 4000 RUN MON RUN = READY AUL FT AR P REF BTNS ACTIVE MENU PAGE INDICATORS 7 RST PG BTNS = Programmable push-button (menu page) REF = Reference values (menu page) PAR = Parameters (menu page) MON = Monitoring values (menu page) (none) = Fault history (menu page) Figure 7-1 Control panel with LED display. PUSH-BUTTONS = Tab button: Toggles between display item indication and item data RST PG = Arrow up/down buttons: Changes item or data value = Enter button: Confirms the parameter value setting. Acts as the push-button on the programmable push-button page. On the PAR-page the parameter number on the display will be changed into a higher parameter group. Page 54 = Reset button: Resets faults = Page button: Changes active menu page = Start button: Starts the motor if the panel is the active control source = Stop button: Stops the motor if the panel is the active control source Control panel 7.2 Panel Operation The panel operation is clear and it is organised in page type menus. There are different menu pages for monitoring, parameter settings, references, programmable push-button functions and fault history. The active menu page LED as well as the leftmost character in the six digit read-out indicate which of the pages is active. See the panel menu chart below. RUN RUN RUN RUN Monitoring page READY MON MON MON MON READY READY READY FAULT PAR PAR PAR PAR FAULT FAULT FAULT REF REF REF REF RUN READY FAULT BTNS BTNS BTNS MON BTNS PAR REF BTNS PG RUN RUN RUN RUN Parameter page MON MON MON MON READY READY READY READY PAR PAR PAR PAR FAULT FAULT FAULT FAULT REF BTNS REF BTNS REF BTNS REF RUN BTNS MON READY PAR FAULT REF 7 BTNS PG RUN READY FAULT RUN BTNS MON READY FAULT Reference page MON PAR REF PAR REF BTNS PG RUN RUN RUN Programmable push-button page MON MON MON READY READY READY PAR PAR PAR FAULT FAULT FAULT REF REF BTNS BTNS REF BTNS PG RUN RUN RUN Fault page MON MON MON READY READY FAULT FAULT READY FAULT PAR PAR REF REF PAR REF BTNS BTNS BTNS PG Figure 7.2-1 Panel operation. Page 55 Control panel 7.3 Monitoring page monitored data values can be selected for display with the tab push-button. The MON indicator is lit when the monitoring page is active. In the item display the symbol for monitoring is "n" and the next digit is the item number. Figure 7.3-1 shows how RUN MON READY PAR RUN REF READY Table 7.3-1 lists all the possible monitored items. All values are updated every 200 ms. FAULT RUN BTNS MON PAR PAR REF FAULT BTNS FAULT PG MON READY REF Next page BTNS Figure 7.3-1 Monitoring page. Number 7 Data name Unit n1 Output frequency Hz Frequency to the motor n2 Motor speed rpm Calculated motor speed n3 Motor current A Measured motor current n4 Motor torque % Calculated actual torque/nominal torque of the unit n5 Motor power % Calculated actual power/nominal power of the unit n6 Motor voltage V Calculated motor voltage n7 DC-link voltage V Measured DC-link voltage n8 Temperature °C Temperature of the heat sink n9 Operating day counter DD.dd Operating days 1), not resetable n 10 Operating hours, "trip counter" HH.hh Operating hours 2), can be reset with programmable button #3 n 11 MW-hours MWh Total MW-hours, not resetable n 12 MW-hours, "trip counter" MWh MW-hours, can be reset with programmable button #4 n 13 Voltage/analogue input V n 14 Current/analogue input mA n 15 Digital input status, gr. A See figure 7.3-2 n 16 Digital input status, gr. B See figure 7.3-3 n 17 Digital and relay output status See figure 7.3-4 n 18 Control program Version number of the control software n 19 Unit nominal power n 20 Motor temperature rise Table 7.3-1 Monitored items. kW % Description Voltage of the terminal Uin+ (term. #2) Current of terminals Iin+ and Iin- (term. #4, #5) Shows the power size of the unit 100%= temperature of motor has risen to nominal value 1) 2) Page 56 DD = full days, dd = decimal part of a day HH = full hours, hh = decimal part of an hour Control panel Digital input Status indication RUN READY FAULT RUN READY FAULT 0 = open input 1 = closed input (active) MON PAR REF BTNS MON PAR REF BTNS Example: Input Terminal DIA1 closed 8 DIA2 closed 9 DIA3 open 10 Figure 7.3-2 Digital inputs, Group A status. RUN MON READY PAR REF FAULT RUN BTNS MON READY PAR FAULT REF BTNS Example: Input Terminal DIB4 closed 14 DIB5 open 15 DIB6 closed 16 Figure 7.3-3 Digital inputs, Group B status. RUN MON READY PAR REF FAULT RUN BTNS MON READY PAR FAULT REF BTNS Example: Input Terminal Digital output closed (sinking current) 20 Relay output 1 open 21 Relay output 2 open 24 Figure 7.3-4 Output signal status. Page 57 7 Control panel 7.4 Parameter page The PAR indicator is lit when the Parameter page is active. Figure 7.4-1 shows how the parameter values can be changed. The enter button confirms the change of the parameter value. When the new value is confirmed the PAR indicator blinks once. If the enter button is not pressed the parameter value will not be changed. In the Basic application (default setting) there is only parameter Group 1 which has all RUN Parameter page READY FAULT necessary parameters for the basic use of the device and System parameter Group 0. Group 0 comes visible only when the Application package lock is opened. See chapter 11. Other applications have more parameter groups. Parameters of the groups follow each other and changing from the last parameter of one group to the first parameter of the next group or vice versa is done simply by pushing arrow up/arrow down buttons. Alternatively, pressing selects the next group. RUN READY FAULT Increment value Decrement value Parameter group MON PAR RUN REF READY BTNS MON PG MON PAR REF BTNS Confirm value Parameter number 7 PAR FAULT REF Next page Parameter value BTNS Figure 7.4-1 Parameter page. 7.5 Reference page The reference page is active when the REF indicator is lit. If the Control panel is the active control source, the frequency reference can be changed by changing the value on the display with arrow up/arrow down push-buttons, see figure 7.51. RUN READY FAULT RUN The reference change is valid immediately. The motor speed changes as fast as the reference is changing or the load inertia allows the motor to accelerate/decelerate. The active control source can be selected with programmable button 2, see chapter 7.6. READY FAULT Reference page Increment reference value Decrement reference value MON PAR REF PG RUN MON Next page READY PAR MON BTNS PG FAULT REF BTNS Figure 7.5-1 Control panel reference value setting. Page 58 PAR REF BTNS Reference value Control panel 7.6 Programmable push-button page The BTNS indicator is lit when the programmable push button page is active. The function of the enter button can be selected on this page. The selected function is valid only on this page and on other pages the enter button has it’s original function. The feedback information tells the state of the button function. When the button is pressed, the feedback information is shown small. Push down RUN READY RUN FAULT READY FAULT Button-page Button no. MON RUN MON RUN PAR REF READY PAR BTNS Feedback information FAULT REF READY The feedback information is shown small when the button is pushed MON RUN BTNS MON FAULT PAR REF READY PAR BTNS FAULT REF BTNS The feedback information changes its state as soon as "push down" has been recognized Release The feedback information is shown big when the button is released MON PAR REF 7 BTNS Figure 7.6-1 Programmable push button page. Button number Button name Function Feedback information 0 1 Note b1 Reverse Changes the direction of rotation of the motor . Active only if the panel is the active control source Direction command forward Direction command reverse b2 Active control source Selects the active control source between the panel and I/O terminals Control via I/O terminals Control from the Control Panel b3 Clear trip operating hour counter When pressed clears the trip operating hour counter No clearing Clearing accepted b4 Clear trip MWh counter When pressed clears the MWh trip counter No clearing Clearing accepted Feedback information flashes as long as direction is different from the command Table 7.6-1 Programmable push-buttons. Page 59 Control panel 7.7 Fault history page has always number 1, the previous 2 and so on. If 9 faults are in the memory, the next coming fault pushes the oldest fault record out of the memory. When none of the indicators is lit, the fault history page is active, see figure 7.7-1. The Vacon frequency converter stores maximum 9 faults in the order they appear. The latest fault Fault code RUN READY Clears the whole fault history, push until "FI " goes to "0 " FAULT PG PG MON PAR REF Next fault record BTNS Fault page code Fault number Previous fault record Figure 7.7-1 Fault history page. 7.8 Active fault display 7 When a fault trip occurs, the fault indicator is lit and the blinking symbol F appears on the display together with a blinking fault code. The fault codes are explained in chapter 9. The fault remains active until it is cleared with the Reset button (RST) or with the reset signal from the I/O terminal. See figure 7.8-1. The display can be cleared with the Page button (PG). The read-out returns to the same display it had before the trip. Note! Remove external Start signal before resetting a fault. RUN MON RUN READY PAR If multiple fault trips occur at the same time, the other fault codes can be checked with arrow up/ down buttons FAULT REF READY BTNS RUN FAULT READY FAULT PG MON PAR REF BTNS MON RST RUN MON READY PAR REF Figure 7.8-1 Active fault display. Page 60 PAR REF BTNS Fault code blinks FAULT BTNS RST Control panel 7.9 Active warning display When a warning occurs a symbol "A " appears on the display together with a blinking warning code. See figure 7.9-1. Warning codes are explained in table 7.9-1. button and the display returns to the state before the warning* appeared. If the cause of the warning stays active, a new warning is not given for 1 minute. The display can be cleared with the PG (Page) Warning codes: * The warning will be automatically cleared after 1 minute. Code Warning Checking A 15 Motor stalled (Motor stall protection) Check motor A 16 Motor over temperature (Motor thermal protection) Decrease motor loading A 17 Motor underload (Warning can be activated with a parameter) Check motor loading A 24 The values in the Fault history, MWh-counters or operating day/hour counters might have been changed in a previous mains interruption. Does not need any actions Take a critical attitude to these values A 28 The change of an application has failed Choose the application again and Push Enter-button A 30 Onbalance current fault, the load of the segments is not equal. Contact nearest Watt distributor A 45 V 4000 frequency converter overtemperature warning, temperature >70°C Check the cooling air flow and the ambient temperature A 46 Reference warning, the current of input Iin+ <4 mA (Warning can be activated with a parameter) Check the current loop circuitry A 47 External warning (Warning can be activated with a parameter) Check the external fault circuit or device Table 7.9-1 Warning codes. RUN MON READY PAR REF FAULT BTNS RUN MON PG RUN MON READY PAR REF READY PAR REF FAULT BTNS Warning code blinks FAULT BTNS Figure 7.9-1 Warning code display. Page 61 7 Control panel 7.10 Controlling the motor from the front panel 7.10.2 Control source change from panel to I/O V 4000 can have controls from the I/O terminals or from the front panel. The active control source can be changed with the programmable push button b2 (see chapter 7.6). The motor can be started, stopped and direction of rotation can be changed from the active control source. After changing the control source, the I/O terminals determine the run-state, direction of rotation and reference value. 7.10.1 Control source change from I/O terminals to the front panel After changing the control source the motor is stopped. The direction of rotation remains the same as with I/O control. If the Start button is pushed at the same time with the programmable push button b2, the Run-state, direction of rotation and reference value will be copied from the I/O terminals to the front panel. 7 Page 62 If motor potentiometer is used in the application, the panel reference value can be copied for a value of motor potentiometer reference by pushing start button at the same time with the programmable push button b2. Motor potentiometer function mode must be "resetting at stop state" (Local/Remote Application: param. 1. 5 =4, Multi-purpose Application : param. 1. 5 = 9).