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January 2008
VIRGINIA POLYTECHNIC INSTITUTE
AND STATE UNIVERSITY
Hazardous Chemical Management
Hazard Communication
Environmental Health and Safety Services
Environmental, Health and Safety Services
Health and Safety Building
459 Tech Center Drive
Blacksburg, VA 24061
Phone 540-231-2341 Fax (540) 231-3944
http://www.ehss.vt.edu
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Revision Status
Date
Revision
Comments
January 1992
Sept. 1996
1.0
2.0
August 2001
3.0
Sept. 2005
4.0
January 2008
5.0
Initial program written
Initial review and revision
under new guidelines
Revision to UST guidelines
and specifically for electronic
format
Revision, new input on special
hazards with continued
formatting for electronic
distribution
Consolidate Chemical
Hygiene Plan with the Hazard
Communication Program
Contacts
Deborah Young
Donald Conner
Donald Conner
Donald Conner
Robin Miller, CSP
Donald Conner, CHMM
Cynthia Strader
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Table of Contents
Summary ........................................................................................................................ 7
Introduction.................................................................................................................. 8
Responsibilities .......................................................................................................... 9
Training......................................................................................................................... 10
General Requirements .......................................................................................... 11
Container Labeling........................................................................................................ 11
Labeling Systems .......................................................................................................... 11
Chemical Transfer Piping ............................................................................................. 13
Chemical List ................................................................................................................ 14
Material Safety Data Sheets .......................................................................................... 16
Exposure Monitoring .................................................................................................... 18
Air Monitoring .............................................................................................................. 18
Hazardous Product Evaluation ...................................................................................... 18
Minimizing Chemical Exposures .................................................................................. 20
Minimizing Accidental Spills and Contamination ........................................................ 20
Chemical Storage .......................................................................................................... 21
Hazardous Waste Disposal ........................................................................................... 30
Non-Laboratory Requirements ......................................................................... 30
Hazard Communication Plan ......................................................................... 31
General Laboratory Requirements ................................................................ 35
Food and Drink ......................................................................................................... 35
Working Alone (Buddy System) .............................................................................. 35
Laboratory Chemical Storage ................................................................................... 35
Special Chemical Hazards ........................................................................................ 37
Eye Wash Stations and Deluge Showers .................................................................. 45
Fume Hoods .............................................................................................................. 47
Fire Extinguishers ..................................................................................................... 48
Emergency Response ................................................................................................ 48
Safety Inspections ..................................................................................................... 49
Pesticides.................................................................................................................... 50
Definitions ................................................................................................................... 60
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Summary
This program and the associated tools are provided to support departmental efforts to
manage personnel exposure to hazardous products, and to meet requirements established
by regulatory and industry standards, such as the Occupational Safety and Health
Administration (OSHA) regulations for “Hazard Communication” (29 CFR 1910.1200),
“Occupational Exposure to Hazardous Chemicals in Laboratories” (29 CFR 1910.1450),
the Environmental Protection Agency’s “Worker Protection Standard” for pesticides, and
the Department of Environmental Quality’s (DEQ) standards for hazardous waste
disposal.
Application
This program applies to personnel that work with hazardous chemicals/products in
laboratory and non-laboratory settings. Personnel are expected to use work practices
developed in accordance with this program to prevent injuries and illnesses that could
result from exposure to hazardous chemicals used in the workplace, and follow
manufacturer's recommendations for safe use, storage, and disposal of all hazardous
products.
This program applies to chemicals/products which pose a physical or health hazard to
personnel in the workplace, such as:
Physical Hazards
Combustible liquids
Compressed gases
Explosives
Flammables
Organic peroxides
Oxidizers
Pyrophorics
Unstable (reactive) chemicals
Water-reactive chemicals
Health Hazards
Carcinogens
Corrosives
Highly toxic chemicals
Irritants
Sensitizers
Toxic
Target organ effects
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Hepatotoxins (liver)
Nephrotoxins (kidney)
Neurotoxins (nervous system)
Hemato-poietic system (blood)
Pulmonary (lungs)
Reproductive (chromosomal damage
or fetal effects)
Cutaneous (dermal layer of the skin)
Optical (eye or vision)
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It is the manufacturer's or importer's responsibility to evaluate the product for hazardous
properties and provide information to the distributors and end users. Employers are
responsible for communicating chemical/product hazards to personnel so that appropriate
precautions may be taken to reduce or eliminate potential overexposure.
Requirements
Each department using hazardous chemicals/products must designate a responsible
person(s) to coordinate this program, which includes chemical/product review,
maintaining appropriate documentation, conducting training, and ensuring proper use,
storage, and disposal.
Departments in a non-laboratory setting must implement a Hazard Communication Plan.
Chemical laboratories must follow laboratory requirements.
Introduction
Purpose
The intent of the Hazardous Chemical Management Program is to ensure that personnel
at Virginia Tech are made aware of hazardous chemicals/products that they work with,
and are informed of necessary precautions that must be taken to reduce or eliminate
adverse affects.
Application
Hazardous chemical management is an ongoing program that requires responsible
oversight and maintenance. This program is to be implemented on a departmental level
by designated responsible persons, such as Laboratory Chemical Hygiene Officers
(LCHO), Principle Investigators (PI), Laboratory Safety Committees, Supervisors, Safety
Representatives, or other designated persons.
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Non-laboratory areas that use chemicals or hazardous products must implement a
Hazard Communication Plan.
Chemical laboratories must develop laboratory-specific documentation.
Departments using pesticides must follow established licensing requirements in
addition to the safe handling, application, storage and disposal methods as
described under Pesticide Safety.
Scope
This program establishes expectations regarding the proper storage, handling, and safe
use of hazardous chemicals/products, which can be found as liquids in containers,
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substances in pipes, chemicals generated in work operations (ex. welding fumes or
exhaust fumes), solids, gases, or vapor form. Potential exposures from foreseeable
emergencies must also be included.
Employers must inform personnel of hazardous chemicals/products used in the
workplace.
Responsibilities
EHSS
EHSS will monitor the overall effectiveness of the program, provide coordinator training,
conduct departmental evaluations and/or chemical laboratory inspections, assist with
personnel training, and provide technical assistance.
Departments
Departments must designate responsible persons to coordinate the requirements of this
program with employees/students and ensure that all persons working with hazardous
products are trained and knowledgeable. Coordinators include supervisors, Laboratory
Chemical Hygiene Officers (LCHO), Principle Investigators, Laboratory Safety
Committees, or other designated person(s).
Designated Coordinator(s)
Designated departmental coordinators are responsible for implementing the aspects of
this program on a local level, which may be for an entire deparment (common for nonlaboratory units), or for his/her unit of responsibility (i.e. each chemical laboratory).
Coordinators shall:
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Review requirements of this program.
Attend coordinator training for non-laboratories, as applicable.
Review all chemicals/products being used by departmental personnel and
determine if they need to be included in the plan, or not.
Compile a Chemical List of all hazardous products in the area.
Compile a Material Safety Data Sheet for each chemical/product listed on the
Chemical List.
Ensure appropriate means of communication are established for informing the
chemical/product users of the associated hazards and precautionary measures.
Review the plan/documentation annually and update as necessary.
Employees/Students
Employees/students must act responsibly when using, handling, or storing hazardous
products, and shall be informed of:
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The location and relative contents of the written program,
Any labeling system being used in the area (and how to understand it),
The location of Material Safety Data Sheets (and how to use them), and
Information relative to the hazards and/or work procedures (i.e. training).
Contractors
Contractors must comply with all local, state, and federal safety requirements, and assure
that all of their employees performing work on Virginia Tech properties have been
suitably trained. Contractors must also comply with the requirements outlines in Virginia
Tech's Contractor Safety Program.
Training
Designated departmental coordinators must provide information and training to all
personnel regarding the hazards of chemicals present in the work area, including:
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Information regarding the program must be provided at the time of initial
assignment to a work area where hazardous chemicals are present, and
Information regarding specific chemicals/products and associated hazards
(including required personal protective equipment and safe work practices) must
be provided prior to being assigned work involving new exposure situations.
Coordinator Training
EHSS will provide Hazard Communication Coordinator training to those persons who
have responsibility for implementing and maintaining the program for non-laboratory
departments or work areas. Training will include identifying products that should be
included in the inventory, labeling requirements, understanding basic information on the
MSDS, and what information needs to be communicated to personnel using the product.
Coordinator training is not required for designated responsible persons in chemical
laboratories. If assistance is needed, contact EHSS-Laboratory Safety Division.
Personnel Training
In both laboratory and non-laboratory settings, coordinators/designated personnel must
provide training to employees and students who will be using the hazardous product.
When personnel training is conducted by the coordinator, it must be documented.
Documentation requirements and forms can be found in the non-laboratory and
laboratory sections.
The following information on the specific chemical(s) should be conveyed to personnel
prior to being assigned to work tasks involving the product:
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What are Material Safety Data sheets, what pertinent information do they contain,
and where are they located?
If the department is using a labeling system, what is it?
What should personnel do in the event of an emergency (i.e. the departments'
Emergency Action Plan requirements)?
What hazardous chemicals/products are in the work area? (Review the MSDS for
hazardous products with personnel.)
Potential injuries or illnesses that the product can cause,
Methods of protection,
Proper use, storage, and disposal.
General Requirements
Container Labeling
Containers must be labeled. Original containers without
an adequate identifying label shall not be accepted from
the supplier. Labels must, at a minimum, state the
chemical name (as it appears on the MSDS and chemical
inventory), the manufacturer, importer, or supplier name
and contact information, and the chemicals' hazard
information. Existing labels on incoming containers must
not be removed or defaced unless the container is
immediately marked with the required information.
Secondary or "transfer" containers must be labeled if the chemical will not be used
within one work shift or if the container will not be constantly attended and under the
users immediate supervision. It is best practice to always label secondary containers. This
will eliminate confusion where there are more than one (unlabeled) containers in use, and
ensure that container content is known in the event of an emergency where outside
personnel may be involved. Secondary container labeling must include the name of the
substance and hazard warnings.
Labels or other forms of warning must be legible, in English, and prominently
displayed on the container. Where other languages are spoken in the work area,
information may be presented in relative languages as well as in English. If a labeling
system is necessary, the system should be communicated to (and understood by) all
personnel in the work area.
Labeling Systems
Some manufacturers include quick-reference labels on the containers prior to shipping, or
departments may implement a labeling system on their own. One common labeling
system involves color-coding the hazardous information for quick and easy identification.
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The NFPA Labeling System was developed by NFPA in the 1950's and the label is
divided into sections (diamond or rectangle with bars), each color-coded and numbered 0
through 4 to have specific meanings.
NFPA Diagram
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Health (blue)
o 0 - Non-toxic (although no chemical is without some toxicity)
o 1 - Slightly toxic: may cause irritation, but only minor residual injury even
without treatment. Recognized innocuous materials when used with
responsible care.
o 2 - Moderately toxic: intense or continued exposure could cause temporary
incapacitation or possible residual injury unless prompt medical treatment
is given.
o 3 - Serious toxic: short-term exposure could cause serious temporary or
residual injury even though prompt medical treatment is given. Includes
known or suspect small animal carcinogens, mutagens, or teratogens.
o 4 - Highly toxic: very limited exposure could cause death or major injury
even though prompt medical treatment is given. Includes known or
suspect human carcinogens, mutagens, or teratogens.
Fire (red)
o 0 - Non-combustible: materials which will not burn.
o 1 - Slightly combustible: materials which require considerable preheating
before ignition can occur. This rating includes most ordinary combustible
materials, such as wood, paper, plastic.
o 2 - Combustible: materials which must be moderately heated before
ignition can occur. Including liquids having a flash point above 100° F,
and solids which readily give off flammable vapors.
o 3 - Flammable: liquids and solids that can be ignited under almost all
ambient temperature conditions. Including liquids with a flash point below
73° F and a boiling point above 100° F, solid materials which form coarse
dusts that burn rapidly without becoming explosive, materials which burn
rapidly by reason of self-contained oxygen (i.e. organic peroxides), and
materials which ignite spontaneously when exposed to air (pyrophorics).
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o
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4 - Extremely flammable: materials which will rapidly vaporize at normal
pressure and temperature, and will burn readily. Including gases,
cryogenic materials, any liquid or gaseous material having a flash point
below 73° F and a boiling point below 100° F, and materials which can
form explosive mixtures with air.
Reactivity (yellow)
o 0 - Stable: (even under fire conditions) and not reactive with water.
o 1 - Normally stable: but which can become unstable at elevated
temperature and pressures, or which may react with water with some
release of energy, but not violently.
o 2 - Normally unstable: readily undergo violent chemical change, but do
not detonate. Including materials which may react violently with water or
which may form potentially explosive mixtures with water.
o 3 - Capable of detonation: but which require a strong initiating source, or
which must be heated first. This rating includes materials which are shocksensitive at elevated temperatures, and which react explosively with water
without requiring heat.
o 4 - Readily capable of detonation or explosive decomposition at normal
temperatures and pressures: Includes materials which are shock-sensitive
at normal temperatures and pressures.
Special notice or protective equipment (white)
o "OX" - Denotes material is considered an oxidizing agent. These
compounds give up oxygen easily, remove hydrogen from other
compounds, or attract negative electrons.
o "W" - Denotes material is considered water reactive. These compounds
undergo rapid energy releases on contact with water. Use no water.
o "ACID" - Denotes material is considered an acid.
o "ALK" - Denotes material is considered an alkali
o "COR" - Denotes material is considered a corrosive.
o Radioactive symbol may also be found here. Denotes material is
considered to be radioactive.
o Protective equipment, such as safety glasses, goggles, gloves, etc. would
be specified here.
Chemical Transfer Piping
Work activities are often performed in areas where chemicals are transferred through
pipes. These pipes are not required to be labeled; however, the employee needs to be
aware of potential hazards. Prior to starting work in areas having unlabeled pipes, the
employee should contact his/her supervisor to determine:
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The identity of the chemical in the pipes,
The potential hazards of the chemical, and
Necessary safety precautions to be taken to protect the employee.
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Chemical List
Each department or work area must maintain a list of hazardous products present in the
workplace covered by this program. This list will eventually serve as an inventory of
everything for which a Material Safety Data Sheet (MSDS) must be maintained. The best
way to prepare this list is to survey the workplace for chemical products. Purchasing
records may also be helpful, and departments should establish procedures to ensure that
future purchases result in MSDSs being received before using a material in the workplace
and the item is added to the list.
Look for chemicals in all physical forms - liquids, solids, gases, vapors, fumes, and mists
- whether they are "contained" or not. Identify chemicals in containers, piping systems,
and those generated from work operations, such as welding fumes, dusts, and exhaust
fumes. Read the labels to determine if they are hazardous. Look for words such as
"DANGER", "WARNING", "FLAMMABLE", "COMBUSTIBLE", "EXPLOSIVE",
"OXIDIZER", "REACTIVE", "CORROSIVE", "CARCINOGEN", "IRRITANT" to help
determine if they should be included on the list.
The hazardous nature of the chemical and the potential for exposure are the factors that
determine whether a chemical is covered by this program. If it's not hazardous, it's not
covered. If there is no potential for exposure (e.g., the chemical is inextricably bound
and cannot be released), it is not covered.
The list may include additional information, such as the location of the products or the
hazards identified on the label, and the list may be maintained for the department as a
whole, or by specific work area or location. It may be maintained in paper or electronic
form.
Next, determine if a copy of the MSDS for each item on the list has been received. Place
the MSDS with the list in the order listed. If a MSDS is not available, the supplier or
manufacturer must be contacted to obtain one. It's a good idea to document these
requests. If you have a MSDS for a product that is not on the list, figure out why. Maybe
the product is no longer used in the workplace, or it was simply missed during the survey.
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Chemical List
Chemical Name (as it appears on the container and MSDS)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
Location or
Responsible Person
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Material Safety Data Sheets
Chemical manufacturers and importers must evaluate their products to determine if they
are hazardous. If they are considered to be hazardous, a Material Safety Data Sheet
(MSDS) must be prepared and sent to end users.
It is essential that the end user have access to the information and become familiar with
the hazards prior to working with the substance. Each department or work area must
maintain a MSDS for each hazardous chemical (or product) they use.
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Information (i.e. MSDS, Chemical List, and a copy of the plan) must be stored in
an area that is accessible to all personnel who will be working with the hazardous
chemical/product.
The MSDSs may be maintained in paper or electronic form, so long as they are
readily available to all personnel during the work shift. If MSDSs will be stored
electronically or on the internet, personnel must have access to a computer with
file or internet access. Even if MSDSs are stored electronically, hard copies of
MSDS must be filed.
MSDSs must be available upon request in a reasonable time period, generally
within 1-2 hours.
MSDSs must contain the following sections:
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Identity of the chemical (what it's called on the container label)
Hazardous ingredients/identity information
Physical and chemical properties or characteristics
Fire and explosion hazard data (physical hazards)
Reactivity data (physical hazard)
Health hazard data (including routes of entry, exposure limits, carcinogen)
Precautions for safe handling and use
Control measures
Emergency and first aid procedures
Responsible party and date of preparation (name, address, phone number)
Although formatting and layout may vary, the basic content identified below must be
present. If a MSDS is received that does not appear to have adequate information, the
manufacturer or distributor should be contacted for clarification.
Section I - Supplier's Information
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The name, address, and phone number of the company that makes the chemical
The date the MSDS was prepared
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Section II - Hazardous Ingredients/Identity Information
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Hazardous components of the chemical, including mixtures, by their scientific and
common names
Safe exposure limits for workers will include OSHA's Permissible Exposure
Limit (PEL). The American Conference of Governmental Industrial Hygienists'
Threshold Limit Value (TLV) is another common limit listed.
Section III - Physical/Chemical Characteristics
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Physical/chemical characteristics may look very scientific, but the information in
the section is actually very basic and important. It tells you what conditions will
change the chemical's form, which could affect the type and degree of the
chemical's hazard. You may need to consult the definitions section of this
program for terms used for a better understanding.
This section also tells you how the chemical should look and smell under normal
conditions.
Section IV - Fire and Explosion Hazard Data
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This extremely important section tells you the chemical's flash point and its
flammable or explosion limits.
It also tells you what to use to put out a fire started by the chemical, as well as any
special hazards or firefighting procedures to be aware of.
Section V - Reactivity Data
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This sections shows whether the chemical could react with air, water, or other
chemicals. It also explains what conditions and chemicals to keep it away from.
Section VI - Health Hazard Data
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This section provides critical information to help keep you safe. It begins by
telling you how the chemical could get into your body (inhaling, swallowing, or
through skin absorption).
What health hazards could result from exposure to the chemical, which can be
either acute or chronic.
Emergency and first aid procedures to follow for accidental exposure to the
chemical. You should always be familiar with this information in case something
goes wrong.
Section VII - Precautions for Safe Handling and Use
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Instructions for the correct way to handle, store, and dispose of the chemical.
Information on what to do if the chemical spills, leaks, or is released into the air.
You should know this information before you use the chemical.
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Section VIII - Control Measures
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The protective clothing and equipment to use when working with the chemical.
The type of ventilation recommended when working with the chemical.
Any hygiene practices, such as washing your hands after working with the
chemical, that you will need to follow to prevent accidental exposure.
Exposure Monitoring
If engineering controls are being used, such as working within a properly functioning
fume hood or glove box, exposure is not expected. However, if engineering controls are
not functioning properly, or have not been employed, air monitoring may be warranted.
Examples include: fume hood failure, glove box failure, chemical spill, gas leak,
explosion, or fire. Contact EHSS at 231-5985 to arrange employee exposure monitoring.
Air Monitoring
If engineering controls will not be used and the substance has a Permissible Exposure
Limit (PEL), contact EHSS for guidance before using the substance. Air monitoring may
be necessary to ensure that the limits are not exceeded. When air samples are taken, the
costs associated with lab analysis and sampling media will usually be covered by EHSS.
Depending on the number of samples, your department may be asked to support part of
the expenses. If air monitoring has been conducted by EHSS, employees will be notified
in writing of the results within 15 working days after EHSS receives the results from the
analytical laboratory. If many employees have been affected, the notification requirement
may be met by posting the results in an appropriate area.
If exposure monitoring reveals that a regulatory limit has been exceeded, EHSS will work
with your department to identify the suitable engineering and administrative controls. If
implementation of these controls is not sufficient to decrease the chemical concentrations,
respiratory protection options will be examined. All employees that are required to use
respirators will be enrolled in the Respiratory Protection Program and will be offered
medical surveillance through EHSS's Occupational Health Assurance Program (OHAP).
Respirator fit testing and employee training must be performed before the employee is
assigned a respirator for use. If any employees in your lab are using dust masks, please
contact EHSS at 231-2509 to receive additional information on the limitation of these
masks and to complete a Respiratory Hazards Assessment Form.
Hazardous Product Evaluation
Employers must review MSDSs for chemicals/products used in the workplace to
determine if they may be hazardous to personnel during work applications. Contact
EHSS for assistance if information provided is confusing or unclear.
If a chemical/product presents either a physical hazard or a health hazard, it is considered
a hazardous product, and therefore be included in the plan.
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Physical Hazards
Combustible liquids
Compressed gases
Explosives
Flammables
Organic peroxides
Oxidizers
Pyrophorics
Unstable (reactive) chemicals
Water-reactive chemicals
Health Hazards
Carcinogens
Corrosives
Highly toxic chemicals
Irritants
Sensitizers
Toxic
Target organ effects
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Hepatotoxins (liver)
Nephrotoxins (kidney)
Neurotoxins (nervous system)
Hemato-poietic system (blood)
Pulmonary (lungs)
Reproductive (chromosomal damage
or fetal effects)
Cutaneous (dermal layer of the skin)
Optical (eye or vision)
In addition to hazardous products, the following are examples of items that should be
evaluated by the designated responsible person to determine whether or not they should
be included in the department's Hazard Communication Plan.
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Wood or wood products that have been treated with a hazardous chemical, and
wood that may be subsequently sawed or cut generating dust must be included.
(Wood products not treated and not sawed/cut are exempt and do not need to be
included.) For example, carpenters who cut/saw/sand wood should include wood
in the plan because exposure to some wood dusts may result in potential adverse
health affects.
Articles, that under normal use conditions, have a potential for chemical release
must be included, for example, drill bits. (Articles that have no potential for
chemical release are exempt and do not needed to be included.)
Consumer products (that pose a physical or health hazard) used for a duration
and frequency greater than what regular consumers would experience must be
included. (Consumer "over-the-counter" products used for the same/less duration
and frequency than a normal consumer would use are exempt and do not need to
be included.) For example, cleaning products used by a custodian or housekeeper
should be included in the plan because exposure will be greater than what a
regular consumer would experience.
Nuisance particles which pose a physical or health hazard must be included.
(Nuisance dust and particles that do not pose a physical or health hazard do not
need to be included.) For example, grain dust.
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Minimizing Chemical Exposures
Because all substances are potentially hazardous - given the right dose and exposure general precautions for handling chemicals should be adopted. Even for substances with
no known significant hazard, exposure should be minimized. In general:
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Avoid skin contact (absorption hazard).
o Use appropriate personal protective equipment and apparel. Refer to
EHSS's Personal Protective Equipment Program for more information.
o Inspect gloves, confinement boxes, hoods, aprons, etc. for contamination
or holes which might compromise their protection qualities.
Avoid inhalation.
o Do not purposely sniff chemicals.
o When possible, work with hazardous chemicals/products inside a properly
functioning fume hood (for laboratory applications) or in a well-ventilated
area.
o Where engineering controls, such as the use of fume hoods, glove boxes,
non-hazardous chemical substitution, or local exhaust ventilation systems
are not possible, appropriate respiratory protection should be used. Refer
to EHSS's Respiratory Protection Program for more information.
Avoid ingestion.
o Never taste chemicals.
o Never pipette laboratory chemicals by mouth suction.
o Do not eat/drink in areas where chemicals are in use. Contamination of
food/drink is possible.
o Do not store food/drink near chemicals. Chemical vapors may be absorbed
by food.
o Chemicals and chemical equipment must not be allowed in areas
designated for the consumption, storage, and handling of food stuffs.
o Never use laboratory glassware or other containers to store or serve
food/beverages.
o Food must never be stored in the same refrigerator or freezer as chemicals
or biological samples. Refrigerators, freezers, microwaves, ovens, etc.
designated for food storage and use must be labeled "FOOD ONLY".
Refrigerators, freezers, microwaves, ovens, etc. designated for laboratory
use must be labeled "FOOD OR BEVERAGE MUST NOT BE STORED
IN THIS UNIT".
o Thoroughly wash hands after handling or using chemicals.
o Do not smoke in areas where chemicals are in use. Per university policy
No. 1010, smoking is not permitted inside any Virginia Tech building.
Minimizing Accidental Spills and Contamination
In order to avoid accidental spills and/or contamination, proper storage, use, and handling
procedures must be established and followed.
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Only a quantity of hazardous chemicals that will used during that shift are
permitted out of approved storage locations.
Work areas must be kept clean and orderly.
Containers should be kept tightly sealed. Stoppers and other loosely fitting lids
are not acceptable for permanent chemical storage.
Chemicals or products that are no longer needed should be disposed of properly.
Do not simply pour liquids down the drain! If the container label does not specify
the proper disposal method, contact EHSS at 231-2982 for guidance. Chemicals
no longer needed or used are considered waste and should be disposed of through
EHSS. Refer to the section on waste removal.
Chemical containers should be inspected regularly for signs of leaking, rust, or
deterioration which may make them inherently dangerous (ex. crystal formations).
When it is necessary to move chemical containers "in-house", additional
precautions may be necessary. Flammable liquids or corrosives should be
transported in an appropriate safety-carrying container. Compressed gas cylinders
must be in an upright position, regulators removed, cylinder caps in place, and
secured in a cart manufactured for such purposes.
Chemical Storage
Proper storage of hazardous products is an
important part of a departments' program. It
minimizes the risk of fires, explosions, accidental
spills or releases, and helps to maintain a safe path
of egress for building occupants in the event of an
emergency.
This is an example of poor storage! Specific
information regarding storage may be found on
the product container label or the MSDS. Unless
otherwise specified by the manufacturer, store chemicals in a cool, dry, well-ventilated
location that is out of direct sunlight. General guidelines for each type of hazardous
chemical are provided below.
Flammable/Combustible Liquids
Quantities permitted to be stored in one location are limited and must be confined to an
approved storage cabinet/room. Flammable liquids stored outside of an approved cabinet
in an emergency exit path are strictly prohibited. When selecting a flammable liquid
storage cabinet, make sure it is both OSHA and NFPA compliant. All chemical storage
rooms must be reviewed and approved by EHSS.
Quantities of flammable and combustible chemicals located outside of storage
cabinets/areas should be restricted to one day's supply or to what can be used during
a single shift.
21
Safety cans are approved containers for secondary containment of flammable liquids.
They prevent spillage and have spring-loaded safety caps that prevent vapors from
escaping and act as a pressure vent if the can is engulfed in fire. They must be stored in
approved flammable storage cabinets/rooms.
Compressed Gases
Compressed gas cylinders, if handled or stored improperly, can be dangerous. For more
information on safe handling, use, storage, and transportation, review the Fire and Life
Safety Program.
Corrosives
Corrosive chemicals should be stored in safety-coated containers on shelves below eye
level. This storage strategy helps prevent splashes of chemicals to the face and eyes in
case a container is dropped and broken. Acids and bases must be stored in their proper
chemical classes and segregated from other incompatible chemicals.
Incompatibles
Separate storage areas must be provided for chemicals that may react with each other and
create a hazardous condition. Detailed information is available in Table I & II for
laboratory applications. Chemicals commonly used in housekeeping should be reviewed
for product incompatibilities and storage recommendations. To help determine which
chemical groups are incompatible with other chemical groups, review information below
in Tables I and II.
Table I – Hazardous Chemical Classes
Chemical Groups
Group 1: Inorganic
Acids
Examples








Chlorosulfonic acid
Hydrochloric acid (aqueous)
Hydrofluoric acid (aqueous)
Hydrogen chloride
(anhydrous)
Hydrogen fluoride
(anhydrous)
Nitric acid
Oleum
Phosphoric acid
Sulfuric acid




Acetic acid
Butyric acid (n-)
Formic acid
Propionic acid

Group 2: Organic Acids
Incompatible GroupsDo not store with:
Groups 2, 3, 4, 5, 6, 7,
8, 10, 11, 13, 14, 16,
17, 18, 19, 21, 22, 24
Group 1
22


Rosin oil
Tall oil
Group 3: Caustics


Caustic potash solution
Caustic soda solution
Groups 1, 2
Group 4: Amines &
Alkanolamines





Groups 1, 2













Aminoethylethanolamine
Aniline
Diethanolamine
Diethylamine
Diethylenetriamine
Diisopropanolamine
Dimethylamine
Ethylenediamine
Hexamethylenediamine
Hexamethylenetetramine
2-Methyl-5-ethylpyridine
Monoethanolamine
Monoispropanolamine
Morpholine
Pyridine
Triethanolamine
Triethylenetetramine
Trietylamine
Trimethylamine
Group 5: Halogenated
Compounds














Allyl chloride
Carbon tetrachloride
Chlorobenzene
Chloroform
Chlorohydrins (crude)
Dichlorobenzene
Dichlorodifluoromethan
Dichloropropane
Ethyl chloride
Ethylene dibromide
Ethylene dichloride
1,1,1-Trichloroethane
Trichloroethylene
Trichlorofluoromethan
Groups 1, 3, 4
Group 6: Alcohols,
Glycols, & Glycol
Ethers





Ally alcohol
Amyl alcohol
1,4-Butanediol
Butyl alcohols
Butylene glycol
Group 1
23


























Corn syrup
Cyclohexyl alcohol
Decyl alcohols
Dipropylene glycol
Dodecanol
Ethyl alcohol
Ethyl butanol
1-Ethylbutyl alcohol
Dextrose solution
Diacetone alcohol
Diethylene glycol
Diisobutyl carbinol 2Ethylhexyl alcohol
Ethylene glycol
Furfuryl alcohol
Glycerine
Glycol methyl ether
Heptanol Polypropylene
Hexanol
Nonanol
Octanol
Propyl alcohols
Propylene glycol
Sorbitol
Triethylene glycol
Undecanol
Group 7: Aldehydes













Acetaldehyde
Acrolein (inhibited)
Butyraldehyde
Crotonaldehyde
Decaldehyde
Formaldehyde solution
Furfural
Hexamethylenetetramine
Isoctyl aldehyde
Methyl butyraldehyde
Methyl formal
Proionaldehyde
Valeraldehyde
Groups 1, 2, 3, 4, 6
Group 8: Ketones





Acetone
Acetophenone
Camphor oil
Cyclohexanone
Diisobutyl ketone
Groups 1, 3, 4, 7
24


Isophorone
Mesityl oxide
Group 9: Saturated
Hydrocarbons













Butane
Cyclohexane
Ethane
Heptane
Hexanes
Isobutane
Methane Nonane
Paraffines
Pentane
Petroltum
Petroleum Ether
Propane
Propylene butylenes
polymer
Groups (none)
Group 10: Aromatic
Hydrocarbons










Benzene
Cumene
Coal tar pitch
Diethylbenzene
Dodecyl benzene
Ethyl benzene
Naphthalene
Toluene
Triethyl benzene
Xylene
Group 1
Group 11: Olefins













Butylene
1-Decene
Dicyclopentadiene
Ethylene
1-Heptene
1-Hexene
Isobutylene
Nonene
1-Octene
1-Pentene
Polybutene
Propylene
Propylene butylene polymer
Groups 1, 5
Group 12: Petroleum
Oils


Asphalt
Gasolines
Groups (none)
25

Jet fuels
Group 13: Esters


















Amyl acetate
Amyl tallate
Butyl acetates
Butyl benzyl phthalate
Castor oil
Cottonseed oil
Croton oil
Dibutyl phthalate
Epoxidized vegetable oils
Ethyl acetate
Ethyl diacetate
Glycol diacetate
Methyl acetate
Methyl amyl acetate
Propyl acetates
Resin oil
Tanner's oil
Wax (carnauba)
Groups 1, 3, 4
Group 14: Monomers &
Polymerized Esters













Acrylic acid
Acrylonitrile
Butadiene
Butyl acrylate
Ethyl acrylate
Isoprene
Methyl acrylate
Propiolactone
Styrene
Vinyl acetate
Vinyl chloride
Vinylidene chloride
Vinyl toluene
Groups 1, 2, 3, 4, 5, 6
Group 15: Phenols





Carbolic oil
Crosote (coal tar)
Cresols
Nonylphenol
Phenol
Groups 3, 4, 6, 14
Group 16: Alkylene
Oxides


Ethylene oxide
Propylene oxide
Groups 1, 2, 3, 4, 6, 7,
14, 15
Group 17:
Cyanohydrins

Acetone cyanohydrin
Groups 1, 2, 3, 4, 5, 7,
16
26

Ethylen cyanohydrin
Group 18: Nitriles


Acetonitrile
Adiponitrile
Groups 1, 2, 3, 4, 16
Group 19: Ammonia

Ammonium hydroxide
Group 20: Halogens


Bromine
Chlorine
Groups 1, 2, 7, 8, 13,
14, 15, 16, 17
Groups 3, 6, 7, 8, 9, 10,
11, 12, 13, 14, 15, 19
Group 21: Esters




Diethyl ether (ethyl ether)
1,4-Dioxane
Isoprophyl ether
Tetrahydrofuran
Group 22: Phosphorous,
elemental
Group 23: Sulfur,
molten
Group 24: Acid
anhydride
Groups 1, 14, 20
Groups 1, 2, 3, 20


Acetic anhydride
Propionic anhydride
Groups 9, 10, 11, 12,
16, 22
Groups 1, 3, 4, 6, 7, 14,
16, 17, 18, 19
27
Table I1: Incompatible Chemical Classes by Groups (use with Table I)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Inorganic Acids
Organic Acids
Caustics
Amines and Alkenoamines
Halogenated Compounds
Alcohols, Glycols, & Glycol
Ethers
Aldehydes
Ketones
Saturated Hydrocarbons
Aromatic Hydrocarbons
Olefins
Petroleum Oils
Esters
Monomers &
Polymerizable Esters
Phenols
Alkylene Oxides
Cyanohydrins
Nitriles
Ammonia
Halogens
Ethers
Elemental Phosphorous
Sulfur, Molten
Acid Anhydrides
1
x
x
x
x
x
x
x
2
x
x
3
x
4
x
5
6
x
x
x
x
x
x
7
x
8
9
x
x
10
x
11
12
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
13
x
x
x
x
x
x
14
x 15
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
17
18
x
19
x
x
x
x
x
x
x
16
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
20
x
x
21
22
x
x
23
24
28
Secondary containment and physical segregation of
chemicals may be necessary. Rubber tubs are a convenient
and economical solution for separating chemicals into
compatible chemical groups. They should be clearly
labeled for the chemical group. However, in the case of
volatile, incompatible chemicals, there is no substitute for
segregation in separate spaces. Chemicals, such as ether
and glacial acetic acid, can react violently in the presence
of nitric acid in an enclosed cabinet. Know your chemical
inventory and store your chemicals properly and safely!
Carcinogens
Stock quantities of carcinogens must be stored in a designated area that is posted with the
appropriate warning sign - "DANGER - CANCER HAZARD - AUTHORIZED
PERSONNEL USE ONLY". Here's a listing of known human carcinogens that require
special storage considerations.
Highly Toxic Chemicals
Highly toxic chemicals (rating of 3 or 4 on the NFPA Health Scale) must be stored away
from fire hazards, heat and moisture, and be isolated from corrosive and reactive
chemicals. Special care should be taken to ensure that toxic chemicals are not released
into the environment.



Access to the storage areas for highly toxic substances must be restricted.
Highly toxic chemicals should be stored in unbreakable containers, or in
unbreakable secondary containers.
Cylinders of highly toxic gases should be stored in gas cabinets designed for that
purpose, or in a functioning laboratory fume hood designed to contain the
accidental release of the cylinder contents.
Reactives
While all chemicals are reactive to some degree, special attention must be given to some
inherently unstable and potentially reactive/explosive chemicals which are susceptible to
rapid decomposition or reaction. These chemicals can react alone, or with other
substances in a violent manner, giving off heat and toxic gases or leading to an explosion.
Reactions of these chemicals often accelerate out of control and may result in injuries or
costly accidents.
Air, light, heat, mechanical shock, even water can cause decomposition of some highly
reactive chemicals and initiate an explosive reaction. Specialized procedures and control
equipment are needed to work safely with most reactive chemicals.
Two common types of reactive chemicals are water reactive and pyrophoric chemicals.
29


Water reactive chemicals react violently with water. They may produce
flammable hydrogen gas, or give off large amounts of heat.
Pyrophoric chemicals ignite spontaneously when exposed to the oxygen and or
moisture in air at or below 130oF. They must be stored under water, mineral oil or
an inert dry atmosphere depending on the substance.
In cases where you must work with reactive chemicals, always read and understand the
protocols for manipulating the chemicals and managing any chemical wastes
appropriately.
Hazardous Waste Disposal
All hazardous waste must be properly disposed of through EHSS. Waste that requires
handling and disposal includes chemicals, radioactive materials, infectious materials, lead
dust, and asbestos waste. For more information, contact EHSS.
Non-Laboratory Requirements
The Hazard Communication Plan applies to all non-laboratory and non-warehouse
workplaces where employees are exposed to hazardous chemicals/products. This written
plan describes how that facility will implement the program. (Chemical laboratories
should follow requirements for laboratories.)
The designated program coordinator should complete the "Hazard Communication Plan"
template. The plan should be printed out and placed in a binder (or maintained on an
accessible computer) with all required supporting documents, such as the chemical list
and material safety data sheets. The binder or computer must be kept in a location where
it can be accessed by all personnel. Steps include:





Assigning responsible parties to implement and maintain the specified program
requirements.
Placing a copy of the "Chemical List" with the plan.
Placing copies of Material Safety Data Sheets (MSDS) for all products listed on
the Chemical List with the plan.
Conduct employee training on the plan, include the location of the plan and
material safety data sheets, and document it on the "Training Record for
Hazardous Chemicals/Products". The supervisor or program coordinator should
maintain this record in a separate file along with other training documentation.
Reviewing the plan and updating as necessary. Remember to enter the date,
reviewer, and relative comments to the "Record of Annual Review".
30
Hazard Communication Plan
For
(type Department name here)
Departmental Program Coordinator
(type Department Program Coordinator here)
31
Responsible Parties
There are several program responsibilities that must be assigned to departmental
personnel.
Task
Orders chemicals/products and
ensures that MSDS are received
with the first shipment.
Maintains current copies of MSDS
in designated binders, replacing
outdated ones when revisions are
made.
Ensures labels are affixed to
chemical containers received.
Conducts employee hazard
communication training.
Maintains training records in
employee personnel file.
Reviews all aspects of the program
annually.
Responsible Person(s)
Contact Information
Record of Annual Review
Date of Review
Conducted By
Comments
32
(Insert Chemical List and Material Safety Data Sheets here.)
33
Training Record for Hazardous Chemicals/Products
Chemicals/Products Covered: __________________________________________________
_____________________________________________________________________________
Date of Training: _______________ Trainer(s): ___________________________________
Employee Name
VT I.D. Number
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Note: To be kept in a separate file by the coordinator.
34
General Laboratory Requirements
The general laboratory requirements given may be useful for non-laboratory areas when
working with chemicals and developing a Hazard Communication Program. Once
information and advice about the hazards has been obtained, appropriate protective
procedures should be developed.
Food and Drink
The storage, handling, and consumption of food and drink is prohibited in certain high
risk laboratories, such as carcinogenic research labs, biological labs, pesticide labs, and
labs containing highly toxic compounds. Additionally, some departments have rules
prohibiting food in any laboratory.
Working Alone (Buddy System)
Work with chemical or physical hazards (e.g. high voltage, mechanical hazards not
known to be intrinsically safe) or any other work that might prove immediately
dangerous to life and health (IDLH) shall not be conducted alone in any Virginia Tech
laboratory. It is recommended that all laboratory work be conducted with a partner or coworker, or in proximity to others, in case of emergency.
Laboratory Chemical Storage
Chemicals should be stored in a defined storage area (safety cabinet or approved room).
In general, avoid storing chemicals on laboratory bench tops or in fume hoods. Certain
highly toxic materials that must be stored in a fume hood or glove box (ex. HCl gas) are
the exception.
Controlled Substances and Listed Chemicals
Drug Enforcement Agency (DEA) Regulations include:

Controlled substances - Anyone who engages, or proposes to engage, in certain
activities with controlled substances (i.e. drugs) on DEA schedules I - V must
obtain DEA registration to perform that activity. For a listing of substances in
schedules I - V, please contact the responsible university party at 231-4991. The
activities requiring registration include:
o Conducting instructional activities with,
o Conducting research with,
o Conducting treatment with,
o Dispensing,
o Distributing, or
o Performing chemical analysis on.
35

Approved purchasing agents - Vendors of listed chemicals must identify each
purchaser. The vendor is required by law to verify that orders are placed by
authorized purchasing agents. Each department must create a list of authorized
purchasing agents, obtain their signatures, and submit the document to Virginia
Tech Purchasing Department (231-6221 or 231-3752).
o Listed Precursors of Controlled Substances (DEA Chemical Code)
 Anthranilic acid, its esters, and its salts (8530)
 Benzyl cyanide (8735)
 Ephedrine, its salts, optical isomers, and salts of optical isomers
(8113)
 Ergotamine and its salts (8676)
 N-Acetylanthranilic acid, its esters, and its salts (8522)
 Norpseudoephedrine, its salts, optical isomers, and salts or optical
isomers (8317)
 Phenylacetic acid, its esters, and its salts (8791)
 Phenylpropanolamine, its salts, optical isomers, and salts or optical
isomers (1225)
 Piperidine and its salts (2704)
 Pseudoephedrine, its salts, optical isomers, and salts of optical
isomers (8112)
 3, 4-Methylenedioxyphnyl-2-proanone (8502)
 Methylamine and its salts (8520)
 Ethylamine and its salts (8678
 Propionic anhydride (8328)
 Isosafrole (8704)
 Safrole (8323)
 Piperonal (8750)
 N-Methylpseudoephedrine, its salts, optical isomers, and salts of
optical isomers (8119)
 Hydriodic Acid (6695)
 Benzaldehyde (8256)
 Nitroethane (6724)
 Gamma-Butyrolactone (other names include: GBL, Dihydro-2
(3H)-furanone, 1,2-Butanolide, 1,4-Butanolide, 4Hydroxybutanoic acid lactone, gamma-hydroxybutyric acid
lactone (2011)
o Listed Essential Chemicals for Processing Controlled Substances
 Acetic anhydride (8519)
 Acetone (6532)
 Benzyl chloride (8570)
 Ethyl ether (6584)
 Potassium permanganate (6579)
 2-Butanone (or Methyl Ethyl Ketone or MEK) (6714)
 Toluene (6594)
 Hydrochloric acid (including anhydrous hydrogen chloride) (6545)
 Sulfuric acid (6552)
36



Methyl Isobutyl Ketone (MIBK) (6715)
Iodine (6699)
o Individuals holding licenses to use DEA controlled substances in their
research must provide safe and secure storage for these chemicals.
Police approval - Verbal approval from the Virginia Tech Police Department
prior to placing an order for a listed precursor is also required at Virginia Tech.
Laboratory Waste Storage
Failure to follow proper waste storage requirements listed below may result in citations
and/or fines by the EPA.





A laboratory may accumulate up to 55 gallons of hazardous waste, or one quart of
"P-listed waste". If a lab accumulates more than these limits, it has three days to
have the excess removed from the lab to the EHSS Hazardous Waste
Accumulation Area.
Hazardous waste may be accumulated in labs as long as they are collected in
containers near the point of generation. This area must be under the control of the
lab workers and LCHO. Waste containers must then remain in the lab where they
were filled until collected by EHSS authorized personnel.
Hazardous waste containers must be in good condition, and must be made of a
material that is compatible with the waste it contains.
Containers must be closed except when adding waste. Failure to close the waste
containers may constitute an effort to treat waste on site - illegally!
The list of contents on the label must be updated whenever waste is added!
Special Chemical Hazards
Certain chemicals require special handling and disposal. The following are some
examples of these chemicals, and special handling instructions for them.



Reactives - While all chemicals are reactive to some degree, special attention
must be given to some inherently unstable and potentially reactive/explosive
chemicals which are susceptible to rapid decomposition or reaction. These
chemicals can react alone, or with other substances in a violent manner, giving off
heat and toxic gases or leading to an explosion. Reactions of these chemicals
often accelerate out of control and may result in injuries or costly accidents.
Mercury - Elemental mercury should never be added to another chemical for
disposal. Many of our waste disposal firms will not accept waste contaminated
with mercury. Place mercury waste and debris (ex. broken thermometers or
manometers) separately in a sealed container for collection by EHSS authorized
personnel. Mercury spill clean up may require special assistance. Contact EHSS.
Peroxide-formers - Some chemicals form explosive concentrations of peroxides
with age (see list). When peroxides become concentrated by evaporation or
distillation and are disturbed by heat, shock, or friction, they may explode with
extreme violence. These substances must not be housed in labs for long periods of
37
time. To minimize the hazard of peroxide formation, strictly observe the
following safety guidelines.
The following classes of chemicals can form peroxides upon aging:
Class I: Unsaturated materials, especially those of low molecular weight, may
polymerize violently and hazardously due to peroxide initiation.
Acrylic Acid
Tetrafluoroethylene
Acrylonitrile
Vinyl acetate
Butadiene
Vinyl acetylene
Chlorobutadiene (chloroprene)
Vinyl chloride
Chlorotrifluoroethylene
Vinyl pyridine
Methyl methacrylate
Vinylidene chloride
Styrene
Class II: The following chemicals are a peroxide hazard upon concentration
(distillation/evaporation). A test for peroxide should be performed if
concentration is intented or suspended.
Acetal
Dioxane (p-dioxane)
Cumene
Ethylene glycol dimethyl ether (glyme)
Cyclohexene
Furan
Cyclooctene
Methyl acetylene
Cyclopentene
Methyl cyclopentane
Diacetylene
Methyl-i-butyl ketone
Dicylopentadiene
Tetrahydrofuran
Diethylene glycol dimethyl ether
(diglyme)
Tetrahydronaphthalene
Diethyl ether
Vinyl ethers
Class III: Peroxides derived from the following compounds may explode without
concentration.
Organic
 Divinyl ether
 Divinyl acetylene
 Isopropyl ether
 Vinylidene chloride
Inorganic



Potassium metal
Potassium amide
Sodium amide (isodamide)
38
o


Containers should be dated upon receipt and again upon opening.
Laboratory workers must remain aware of these dates and arrange for
disposal before expiration.
o Peroxide-forming chemicals are to be used or disposed of within six
months of the posted opening date.
o Never attempt to force open a rusted or stuck cap on a container of a
peroxide-forming chemical.
o Manufacturers of lower-purity solvents add a peroxide inhibitor to some of
their peroxide-forming chemicals. The expiration date of these preserved
ethers may be up to two years from the date of receipt; however, once
opened, the material should be used or disposed of within six months.
o Keep only a minimal working inventory of peroxide-forming chemicals in
the lab.
o Never distill potential peroxide-formers to dryness. Always leave at least
10% of the original liquid volume. When preparing to distill or evaporate
compounds listed as peroxide-formers, always test for peroxides first.
o Immediately dispose of any rusted, damaged, undated, or suspiciousappearing containers of peroxide-forming chemicals through EHSS.
o Do not use any peroxide-forming chemicals if a precipitate has formed or
an oily viscous layer has appeared. Contact EHSS immediately.
Picric Acid - When picric acid becomes desiccated (color changes, visible
crystals or crystalline matrix formation in the cap), it forms picrate salts, which
are an explosion hazard. Dry picric acid is classified as a class "A" explosive! It is
shock-sensitive and can explode when disturbed. If you suspect that you have
desiccated picric acid:
o Do not touch the container! The act of moving the container may be
enough to detonate the material.
o Prevent all personnel from entering the area, or disturbing the container.
o Contact EHSS at 231-7611 or call 231-6411 and ask VT dispatch to notify
EHSS immediately.
Perchloric Acid - To minimize hazards related to perchloric acid, follow these
recommendations.
o Building should be of masonry construction.
o Floors should be concrete or tile. Handling acid on wooden floors is
dangerous, especially after the acid has dried. The wooden floor will then
become sensitive to ignition by friction.
o Benches should be constructed or resistant materials (not wood) to prevent
acid absorption, especially at the bottom surface, which rests on the floor
and would be subject to the greatest exposure from acid spills. Bench tops
of resistant and nonabsorbent materials, such as chemical stoneware, tile,
epoxy composites, and polyethylene are recommended.
o Shelves and cabinets made of epoxy-painted steel are highly
recommended over wood.
o Heating sources, such as electric hot plates, electrical or steam-heated sand
baths, or a steam bath are recommended for heating perchloric acid. Direct
flame heating or oil baths should not be used.
39
o
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Glassware can crack or break due to thermal or mechanical shock. Quartz
apparatus should be considered, especially since it is necessary in many
experiments to chill rapidly from the boiling point. Rubber stoppers, tubes,
or stopcocks should not be used with perchloric acid due to
incompatibility.
Piranha Solution - This solution is commonly used to remove organic residues
from substrates; however, it can be dangerous.
o Typically, there are two different piranha solutions used in the laboratory.
o Acid piranha is a 3:1 mixture of concentrated sulfuric acid (H2SO4) with
hydrogen peroxide (H2O2). It produces heat upon mixing and is selfstarting, meaning it will react with organics without being heated.
o Base piranha is a 3:1 mixture of ammonium hydroxide (NH4OH) with
hydrogen peroxide (H2O2). It is equally dangerous as acid piranha when
hot, although the base piranha must be heated to 60°C before the reaction
takes off.
It is possible for the piranha reaction to accelerate out of control. The
results could be as small as an overflowing container and a bench top to
clean up, or as large as a major laboratory explosion. Most often, these out
of control reactions are caused by the addition of organic compounds to
piranha solutions. The rapid oxidation of these organic materials produces
enormous quantities of heat and gas. In a closed container, this will lead to
an explosion.
The handling of piranha solutions requires the use of personal protective
equipment, such as safety goggles AND a full face shield, heavy-duty
rubber gloves (or equivalent), and a protective apron over a lab coat.
It is imperative that safety equipment contaminated with organic material
not come into contact with piranha solution. Remember, the addition of
organics to fresh hot piranha solution produces an immediate and violent
reaction.
It is imperative that the worker remembers that he or she IS organic.
Piranha solution on a person will produce an immediate and violent
reaction. Avoid all skin exposures in the presence of piranha solutions.
Piranha can melt or otherwise attack plastic containers. Use only glass
containers for piranha solution. All containers having piranha solution,
including hazardous waste containers, must be clearly labeled as
containing piranha solution. The label must also detail the hazards
(corrosive, reactive) and be clearly visible to anyone working with or
coming into contact with the material.
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When preparing the piranha solution, always add the peroxide to the
acid very slowly. The peroxide is added immediately before the
40
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process because it immediately produces an energetic exothermic
reaction with gas release. Remember, piranha solutions will heat up
during the mixing process. The solution is likely to become very hot,
over 100°C – handle with care.
Substrates and glassware that is being cleaned should be rinsed and
dried before placing them in a piranha bath. Piranha solution is used
to remove organic residues, not the organic compounds themselves.
Leave the hot piranha solution in an open container until cool. Don’t
store hot piranha solutions because closed containers will likely
explode.
Adding any acids or bases to piranha, or even adding water, will
accelerate the reaction, producing more heat, gas, and potential for
accidents.
Mixing piranha with organic compounds may cause an explosion.
This includes acetone, photo resist, isopropyl alcohol, and nylon. It is
imperative that organics are not stored or staged near the piranha
solution mixing area or the bath.
Do not attempt to store hot piranha solution in an air-tight container –
it will explode. Leave the solution in an open container and allow to
cool down several hours. Make sure that the open container is clearly
labeled and left in a safe area during this process.
Once cooled down, the solution can be transferred to a closed, glass
container for waste storage. Clearly label the container with
“Hazardous Waste – Piranha Solution”. No other materials must be
mixed with this waste!
In case of exposure to piranha solution, such as skin or eyes, rinse the
affected area thoroughly with large amounts of water (safety shower or
eye wash station) for 15 minutes or more to reduce the likelihood of
burns. Remove all contaminated clothing immediately with
appropriate gloves and safely discard.
In case of exposure to piranha solution from inhalation, the person
should be assisted to an area with fresh, uncontaminated air. Seek
medical attention in the event of respiratory irritation, cough, or
tightness in the chest. Symptoms may be delayed.
Hydrofluoric Acid - Hydrofluoric acid (HF) is an extremely corrosive acid used
for many purposes, including mineral digestion, surface cleaning, etching, and
biological staining. Its unique properties make it significantly more hazardous
than many of the other acids used on campus. The following safety guidelines
must be used when working with HF.
Health Hazards
Eye and skin exposure
Hydrofluoric acid (HF) is corrosive and readily destroys tissue. Exposure of the
eyes may result in blindness or permanent eye damage. HF readily penetrates
41
human skin, allowing it to destroy soft tissues and decalcify bone. Chemical burns
from HF are typically very painful and slow to heal. Skin exposure to highly
concentrated HF (approximately 50% or greater) immediately results in serious
and painful destruction of tissue. Death can result from burns involving less than
2.5% of the skin surface.
HF at lower concentrations may not produce pain or burning sensations until
hours after the exposure. A victim may suffer severe delayed tissue damage
without noticing appreciable pain. Every skin, eye, or tissue contact with HF
should receive immediate first aid and medical evaluation, even if the injury
appears minor or no pain is felt.
Inhalation of HF vapor
Inhaling HF vapors can seriously damage the lungs. Delayed reactions such as
pulmonary edema may not be apparent for hours after the initial exposure.
Airborne concentrations of 10 to 15 ppm will irritate the eyes, skin, and
respiratory tract. Airborne concentrations of 30 ppm are considered immediately
dangerous to life and health (IDLH) and may have irreversible health effects. At
airborne concentrations above 50 ppm, even brief exposure may be fatal.
Information and Training
Employee Information and Training
HF is a colorless liquid with a strong irritating odor at low concentrations (3
ppm). Employees who handle HF must receive documented training on the
hazards of HF and what to do in the event of an exposure or a spill. A Material
Safety Data Sheet (MSDS) on HF should always be kept in the immediate work
area where HF is used.
Engineering Controls
Ventilation
HF should be used with adequate ventilation to minimize inhalation of vapor.
Concentrations greater than 5% should always be handled inside a properly
functioning chemical fume hood.
Personal Protective Equipment
Eye Protection
Always use chemical splash goggles together with a face shield when handling
concentrated HF. Due to HF’s highly corrosive nature, safety glasses with side
shields do not provide adequate eye protection.
42
Body Protection
Wear a laboratory coat with a chemical splash apron made out of natural rubber,
neoprene, or other suitable material. Consult the MSDS for appropriate protective
material.
Gloves
Consult the manufacturer’s glove selection guide in conjunction with the MSDS
when selecting a glove for HF. If you have any questions about which glove to
choose, contact EHSS. If gloves become contaminated with HF, remove them
immediately, thoroughly wash your hands, and check your hands for any sign of
contamination. Contaminated gloves must be disposed of as hazardous waste.
First Aid and Emergency Procedures (also refer to MSDS)
Eye exposure
Immediately irrigate eyes at eyewash for at least 15 minutes with copious
quantities of water keeping eyelids apart and away from eyeballs. Do not apply
calcium gluconate gel to eyes. In all cases of eye exposure seek prompt medical
attention.
Skin Exposure
Immediately wash affected area of skin at sink if a small area of hand or forearm
has been contaminated or at a drench shower if upper arms, torso, or legs are
contaminated. Remove all contaminated clothing and place in hood or plastic
bag. If calcium gluconate gel is readily available, limit rinsing to 5 minutes and
apply calcium gluconate gel. Reapply calcium gluconate gel into affected area of
skin every 15 minutes. Every lab area using concentrated HF must have a ready
supply of fresh calcium gluconate gel. In all cases of skin exposure seek prompt
medical attention.

Note: Calcium gluconate gel is a topical antidote for HF skin exposure. It
works by combining with HF to form insoluble calcium fluoride, thus
preventing the extraction of calcium from tissues and bones. Keep calcium
gluconate gel nearby whenever you’re working with HF. Calcium gluconate
has a limited shelf life and should be stored in a refrigerator if possible and
replaced with a fresh supply after its expiration date has passed. Use
disposable gloves to apply calcium gluconate gel.
Ingestion
Drink large amounts of water to dilute. Do not induce vomiting. Several glasses
of milk or several ounces of milk of magnesia may be given for their soothing
effect. In all cases of ingestion seek prompt medical attention.
43
Inhalation
Move victim to fresh air. Exposure to HF by inhalation is particularly dangerous.
In all cases of overexposure through inhalation seek prompt medical attention.
Handling and Storage
Safe Work Practices
Never work alone when using concentrated solutions of HF. Wash hands
thoroughly after handling HF and practice good clean-up habits.
HF Spills
If HF is spilled outside a chemical hood:
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Evacuate the area.
Close the doors.
Post the area with a sign to prevent others from entering.
Call 911 to notify EHSS.
Small spills of HF inside a chemical fume hood can be cleaned up by laboratory
staff if they have the correct equipment, understand the hazards, and are confident
in their ability to clean up the spill safely and dispose of the waste properly. Lime
soda, ash, sodium bicarbonate, or a spill absorbent specified for HF should be
used for clean up. Organic spill kits that contain Floor-Dri, kitty litter, or sand
should not be used because HF is a powerful oxidizer and HF reacts with silica
to produce silicon tetrafluoride, a toxic gas.
Storage
Store all HF and HF waste in labeled chemically compatible containers (e.g.
polyethylene or Teflon). Glass, metal, and ceramic containers are not compatible
with HF. HF should never be stored with incompatible chemicals such as
ammonia or other alkaline materials. Store all acids and corrosive materials below
eye level.
Waste
HF waste should be placed in a chemically compatible container with a sealed lid,
clearly labeled, and properly disposed of through EHSS.
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Acrylamide (gels, liquids, solids) - Commonly used in industry and research,
particularly in the electrophoresis of DNA in polyacrylamide gels at Virginia
Tech. Acrylamide in nearly all of its forms is toxic, and considered to be a
potential human carcinogen. It is also listed as a potential teratogen. Because of
44
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its toxic nature, every precaution must be taken to properly and safely handle it.
For more information, click here.
o Acrylamide is harmful if swallowed, inhaled, or absorbed through the
skin. It affects the central and peripheral nervous systems, reproductive
system, as well as being an irritant to the eyes, skin, and respiratory tract.
o The following personal protective equipment is required: safety glasses or
goggles, rubber gloves (or other gloves recommended for this chemical),
and lab coats.
o All work done with liquid and solid acrylamide should be performed in a
properly functioning fume hood. This will eliminate nearly 100% of the
hazards presented by the airborne particles and vapors.
o Do not store acrylamide in the presence of oxidizers, peroxides, acids, or
bases to avoid potential violent polymerization.
o Acrylamide may also polymerize violently in the presence of heat above
the melting point of 85°C.
o Acrylamide must be stored in appropriate containers for disposal, away
from heat sources, out of direct sunlight, and away from the incompatible
chemicals listed above.
o All acrylamide is to be considered hazardous waste for disposal purposes.
Even when polymerized, there is a significant portion (greater than 1% of
the total solution) that is in monomer formation. This amount of monomer
means that the entire solution is toxic hazardous waste.
o Acrylamide gels should be place in the bags supplied by EHSS (not red or
yellow bags please!). Pour off any liquid before placing the gels in the
bags.
o Acrylamide liquid waste should be poured into appropriate containers (i.e.
carboys) for disposal through EHSS. Please do not put solids in with the
liquid waste, including paper towels, fish heads, sheep eyes, or other
solid materials!
o In the event of a large spill of acrylamide, back away, call 911, and secure
the lab area. The irritant and toxic nature of the chemical warrants help
from experts.
Radioactive Material/Waste - Radioactive material must be registered with the
university Radiation Safety Officer. Registration ensures that all individuals
involved with radioactive material receive appropriate safety training and
radiation monitoring badges, if required.
Eye Wash Stations and Deluge Showers
Suitable eyewash facilities and deluge showers must be
available to all chemical laboratories where there is a
potential for human contact with hazardous/caustic
materials, and all pesticide mixing areas. Access must be
within ten unobstructed seconds from the work area. (This
shower most definitely is obstructed!) These safety
devices are necessary for halting the damage incurred
45
from a chemical splash to the eyes, or spill on the body. For more information, click here.
Location
ANSI-approved eyewash facilities and deluge showers must be available to all chemical
laboratories with acids or corrosives, all biological laboratories, all battery maintenance
areas, all process laboratories (non-academic), and all pesticide mixing areas. For larger
laboratories, the facility is often located within the laboratory. Smaller labs may have
access to hallway units, provided that personnel do not have to travel more than 10
unobstructed seconds.
Access must be within 10 unobstructed seconds from the work area. If a person must
pass through lockable doors, up/down stairs, or objects are stored around or in front of
the station - even if temporarily - access would be considered obstructed. Showers should
not be located in close proximity to electrical outlets or equipment.
Procurement
To ensure that the appropriate type of eyewash station and/or deluge shower is made
available, EHSS - Laboratory Safety Division must be contacted prior to purchasing or
installation. Bottled water does not suffice as an eyewash station. Each eyewash station
and deluge shower should have an EHSS tag on it.
Maintenance
Eyewash stations must be flushed weekly by the Laboratory Chemical Hygiene Officer
or designee to prevent rust accumulation and microorganism growth in the system.
(Deluge showers should not be flushed weekly.) Allow the water to flow for
approximately five minutes. It is recommended that a log be maintained indicating the
date flushed and person performing the task. Inspect the equipment for the following:
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The eyewash bowl is not cracked.
The handle to activate the water is present and functioning.
The water supply has not been turned off.
The eyewash station water flows sufficiently to reach the eyes.
Nothing is located in front of the equipment or beneath the shower.
Annual inspection of eyewash stations and deluge showers will be conducted by EHSS.
The location, accessibility, flow rate, and water quality will be evaluated on all eyewash
stations. A visual inspection of all safety showers will be conducted since a flow rate
cannot be determined on many shower without floor drains. If a unit is discovered to be
out-of-service at some point between annual inspections, the Laboratory Chemical
Hygiene Officer should contact Facilities at 231-4300.
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Signage
All eyewash stations and deluge showers must have appropriate identification signs
posted at their immediate location. Signs are available from EHSS.
Fume Hoods
Laboratory fume hoods are ventilated enclosures designed to protect laboratory personnel
from inhalation exposure to chemical vapors and dusts. Prior to purchasing, installing, or
moving a fume hood, the LCHO must consult with EHSS for guidance. Fume hoods must
be certified by EHSS.
In order for a hood to be effective, it must be properly selected, installed, and utilized.
Some variables that can impact the effectiveness of a hood are:
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Sash opening height,
Amount of chemicals stored within the hood,
Air velocity (i.e. "face velocity"), and
Hood location within the laboratory.
EHSS conducts fume hood certifications, which includes a general inspection,
measurement of air/face velocity, and determination of proper sash positioning. These
certifications occur following installation of a hood, following any maintenance
involving the fan motor, and during EHSS laboratory inspections. Certification will be
expressed as "pass" or "fail". A hood that has passed certification will be indicated by a
"Hood Certification" sticker, which will indicated the testing date, tester name, and
average face velocity. The hood will also be marked with adhesive arrows to indicate the
proper sash height position.
A hood that has failed certification will be indicated by a bright orange tag that states
"CAUTION! - THIS HOOD IS OUT OF ORDER". It is very important that a hood
bearing this tag not be used. The LCHO is responsible for contacting Facilities for
necessary repairs.
If a hood has been tagged by EHSS as having failed certification, or if it is apparently
malfunctioning, the following steps should be taken:
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Tightly cap or remove chemical containers.
Tightly cap containers when the problem is with the roof exhaust fan.
Remove containers when the problem is within the hood, or when the source of
the problem is unknown.
Call Facilities at 231-4300 to report the problem.
Ensure that work is not conducted in the broken hood until repair and
recertification have been successfully performed.
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Sample Hood Certification Sticker
Fire Extinguishers
Each laboratory must have an appropriate, functional, unobstructed portable fire
extinguisher mounted on the wall three to four feet from the floor. For more information,
click here.
Emergency Response
All departments are required to have an Emergency Action Plan specific to the building
where employees are located. This plan provides detailed information regarding actions
to be taken by personnel in the event of an emergency, such as fire, explosion, injury,
medical emergencies, chemical exposures, chemical spills, acts of terrorism, acts of
nature (severe weather), etc. Assistance is available from EHSS and a template is
provided here.
Minor spills of hazardous chemicals that pose little or no threat to the safety and health of
personnel can be cleaned by competent departmental personnel by following the warning
and cautions signs on the container's label or manufacturer's material safety data sheet
(MSDS). A hazardous material emergency exists when cleanup of a spill of a hazardous
material is beyond the level of knowledge, training, or ability of the staff in the
immediate spill area or the spill creates a situation that is immediately dangerous to life
and health of persons in the spill area or facility.
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Alert personnel in the immediate area of the spill and evacuate the room.
Confine the hazard by closing doors as you leave the room.
Use eyewash or safety showers as needed to rinse spilled chemicals off of
personnel.
Evacuate any nearby rooms that may be affected. If the hazard may affect the
entire building, evacuate the entire building.
Notify university police by calling 911 and provide the chemical name, location
of the spill, size of the spill, number of injured persons (if any), and any
48
environmental concerns, such as location of storm drains or streams. You will
also need to provide your name and a telephone number. Always call from a safe
location. Be prepared to spell chemical names.
Procedures for laboratory personnel to handle chemical, biological, or radiological spills
are provided in the laboratory-specific documentation. Trained laboratory personnel are
authorized to determine appropriate emergency response measures for their areas.
Safety Inspections
EHSS is responsible for conducting safety inspections of all university chemical
laboratories, research stations, and chemical storage areas. These inspections allow EHSS
to monitor compliance with the program and identify any problems inherent to the plan
itself. The inspection form used by EHSS is provided for your convenience. It may be
used as a guideline for establishing unit chemical safety programs.
49
Pesticides
Preface
The Commonwealth of Virginia has developed and implemented a detailed program for
applicator training, certification, and pesticide use in compliance with applicable state
and federal regulations. Virginia Tech faculty and other personnel work closely with state
representatives to ensure the programs are current, functional, and implemented properly.
Protocols used on campus will not replace or supersede any requirements mandated by
the Virginia Department of Agriculture and Consumer Services, Office of Pesticide
Services (VDACS, OPS).
Scope
Pesticide use on university property and/or by Virginia Tech personnel is designated as
commercial use by definition and scope of work. State law requires that individuals be
trained and certified within 90 days of employment.
Responsibilities
Departments with individuals (faculty, staff, and students) using pesticides, either in
research or as part of their position responsibilities must follow requirements defined by
the Virginia Tech Pesticide Programs (VTPP) for training, certification, supervision, etc.
Supervisors of pesticide operations must be appropriately trained and certified according
to VDACS OPS guidelines, and must provide for the safe and appropriate use of all
pesticides used in work applications. Please refer to the Pesticide Applicator Overview
developed by VTPP. This includes:
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Training (within 90 days of employment) and certification of all individuals using
pesticides,
Availability and use of appropriate personal protective equipment (as documented
on the "Hazard Assessment Form",
Proper storage, handling, and disposal of pesticides, and
Recordkeeping and postings.
If a research project is involved, a responsible person must be designated before
pesticides are used. Experimental products must be handled in such a manner as to
minimize potential risks to university personnel and property. All experimental products
must be obtained through appropriate procurement procedures, which includes registering
the products, reporting quantities, and coordinating the return of any materials not used
during the trial period.
Employees working with pesticides are responsible for:
50
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Attending and obtaining necessary training and certification,
Wearing assigned personal protective equipment, and
Handling the products in a safe manner and according to label requirements.
Contractors using pesticides as part of a project with the university must follow
requirements mandated by the Commonwealth of Virginia. Please refer to the VTPP site
for Commercial Applicator Overview compliance details.
Environmental, Health and Safety Services (EHSS) works to ensure safe work
practices, compliance, and serves as liaison between regulatory officials and university
administration. Personnel will use guidelines given in the VTPP program, here, and in
other applicable parts of the Hazardous Chemical Management Program when
conducting audits, evaluations, consultations, and when reviewing site assessments for
proposed pesticide storage/mixing facilities.
The University Chemical Hygiene Officer (UCHO) is responsible for coordinating the
requirements of this program, which include:
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Evaluation of pesticide storage and security practices,
Ensuring proper site development and postings,
Reviewing training documentation and product application records, and
Consulting, as needed.
Storage Requirements
Proper storage of pesticides is just as critical and specific as with any other chemical
product. Recommendations for storage and handling contained within this document are
also applicable to pesticides, including maintaining a "Chemical Inventory"; however,
this inventory should be maintained at a separate location in the event of an emergency
involving the storage facility.
Each pesticide container should be marked with the date of purchase before it is placed in
storage. Since many pesticides have a "shelf-life", older products should be used first.
Additionally, only purchase quantities that will be used up within one year or the duration
of the project.
Empty waste containers and pesticide products for disposal should be kept in a separate
part of the facility. Ensure that waste materials are easily identifiable as waste in order to
minimize confusion.
Remember to always follow the product label for storage requirements.
Storage Facilities
An appropriate storage facility must be provided that is environmentally acceptable and
secure. The area must be kept clean, dry, and at the appropriate temperature in order to
51
maintain the integrity of the product. Product labels will help identify specific
segregation criteria. Site postings must be included to protect users, the public, and
emergency response personnel.
Site assessments are recommended for all pesticide storage areas. Human and
environmental safety issues must be considered before constructing new facilities and
when evaluating current operations. First, determine the proximity of the proposed site to
sensitive places, such as residential lots, ground and surface water sources, livestock
areas, fertilizer storage facilities, etc. In addition, the location with regard to prevailing
winds, traffic patterns, and security in the event of an emergency must be evaluated.
Before new site construction begins, baseline environmental information must be
obtained for review as part of the assessment. This data is obtained from soil, surface, and
groundwater sample analyses, available historical information, and visual observations.
Copies of all assessment data collected must be forwarded to EHSS for environmental
review. For assistance, contact EHSS at 231-2510.
Facility Site Plans are an essential part of the site assessment. This plan is critical for
compliance with Federal Insecticide, Fungicide and Rodenticide Act (FIFRA),
Resource Conservation and Recovery Act (RCRA), Superfund Amendments and
Reauthorization Act (SARA) and other associated regulations. In addition to the
previously mentioned observations, the site plan should include:
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Soil type and topography
Water table, depth to groundwater, and flood plain delineations
Watershed and associated drainage information
Location in relation to other material storage areas (e.g. fertilizer, fuels, feed,
equipment)
Design issues for setting up the storage facility should also be considered. Construction
materials, security features, segregation requirements, size, and environmental controls
must also be taken into account.
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Interior floor and wall surfaces must be chemically impervious and easily cleaned.
Examples include plastic, vinyl, and some coated/painted metals. Concrete is
porous and must be treated with appropriate protective coatings in order to
prevent absorption. Wood is permeable and difficult to seal, and should not be
used for permanent flooring. Individual wood units (e.g. pallets) can be used in
certain circumstances since they can be easily disposed of in the event of a spill.
Appropriate secondary containment systems must be used inside the facility. Such
systems include raised floor sills and ramps, open grate trenches with sumps, and
tubs for smaller containers. Outside, the use of constructed curbs, pads, and grate
drains can help contain accidental spills and water run-ff in the event of a fire.
o Do not connect drains or sumps to a sewer or septic system or other open
discharge.
Shelving, like floors, must also be chemically impervious. Shelves must be
constructed with lips, sills, or secondary containers used in order to prevent spills
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and contamination from shelf to shelf. Do not exceed the load limits of the
cabinets or shelves.
Pesticide storage buildings must meet all applicable fire and electrical code
requirements. Related issues include storage criteria for flammable and
combustible materials and explosive venting. Suppressant fire systems utilizing
dry chemical are the preferred fire control method due to water run-off and
contamination issues.
Storage areas must be placarded or labeled to show pesticide storage and "No
Smoking".
Ventilation is critical to minimizing fire, explosion, and health risks. Warm
weather ventilation reduces temperature extremes and vapor accumulation. In
unheated storage spaces, natural ventilation may be the best alternative. Wall
vents are most effective at floor level (within 12 inches) since most flammable
vapors are heavier than air. In large storage facilities, mechanical ventilation is
much more effective. Generally, systems should provide approximately six air
changes per hour. Fans and ducts should be designed to move the entire air
volume from the room involved to ensure heavier air vapors are removed.
Systems must also be explosion -proof when Class I liquids are involved.
o Do not store pesticides in basements or below grade level where vapors
may accumulate.
All pesticide storage areas must be designed to provide a secure, stable environment with
adequate ventilation. They must also be constructed to meet all applicable fire and
electrical code requirements. Suppressant fire systems utilizing dry chemicals are
preferred due to water run-off and contamination issues. Storage guidelines put forth by
VTPP are used by EHSS personnel for evaluation criteria.
Security
Pesticide storage areas must be constructed to prevent unauthorized individuals from
gaining access. If pesticides are used in a general use area or laboratory, then precautions
must be implemented to restrict access. Perimeter fencing, buildings, and/or cabinets with
locks are all examples of secure storage areas.
Spill Response
Spill response supplies must be maintained at the storage facility. Extra sets of personal
protective equipment (i.e. gloves, boots, Tyvek® suits, etc.) should be available, as well
as a non-sparking shovel and some type of absorbent material (ex. kitty litter). Other
items that may be needed depending on the materials involved are respirators, coveralls,
and chemical absorbent pads ("pigs"). A careful review of all pesticides in storage must
be performed to identify risks involved and to determine the items required to contain and
control small spills.
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Pesticide containers should be routinely inspected to verify the integrity of containers and
labels. Look for leaks, damaged bottles, faulty aerosols, tears/splits in bags, etc. If a
material is found leaking or the container is damaged, there are several options:
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Try to use the pesticide immediately at a site and rate allowed by the label.
Transfer the material into another container that originally held the same product.
Transfer the contents to an appropriate container that can be closed. If possible,
remove the label from the damaged container and place it on the new one.
Otherwise, label the secondary container with the product name and registration
number and request another copy of the label from the dealer or manufacturer.
Place the entire damaged original container into a suitable larger secondary
container. If the label is no longer legible, use the name and registration number
to request another copy as noted above.
Never put pesticides in unlabeled or unsuitable containers.
Pesticide Application
Pesticide use for the university primarily revolves around three types of applications:
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Research and development, specifically experimental products - some may be
registered and some may be going through further studies under the direction of
university personnel. In these cases, application rates and size of test areas may
vary significantly. Production methods may be appropriate while at other times a
smaller scale approach may be required.
Grounds maintenance, including the use of herbicides, insecticides, rodenticides these cases are almost entirely small scale and involves travel distance and time
between applications.
Production, including field crops, forest, pasture, and orchard management,
marine anti-foulant painting, and livestock health - this application typically
involves larger target areas and increased volume of product. In addition, the
location of target areas may involve some travel distance between storage areas
and sites of application. This can include moving pesticides on public highways,
in proximity to private property, and/or near environmentally sensitive areas, such
as private water sources, creeks, and ponds.
The scale of the operation and the expected or desired outcome are also factors to
consider when planning an application. In general, the outcome or objective must be
clearly defined and the least toxic product possible must be selected. In addition to
following label directions and precautions, pay special attention to weather conditions,
proximity of non-target flora and fauna, and human activities within or near the area. The
differences in the groups mentioned above further dictate options available to the
applicator.
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Mixing
There are two primary methods of mixing pesticides for applications considered within
the scope of this program. They are "in-house" (or other designated area) and "in-field".
The operation or application process will dictate which process is most applicable.
In-house Preparation
For smaller scale operations involving experimental products, grounds, or veterinary
applications, the ability to prepare materials inside a shop or lab is advantageous due to
availability of clean water, spill containment, and personal protective equipment. Water is
necessary to dilute and to decontaminate the reagent. The source must be protected from
product contamination by work practices, such as keeping water hoses above levels of
pesticides when mixing, and through the use of devices designed to prevent back
siphoning. Special precautions must be taken to prevent spills or waste products from
entering the wastewater system. Avoid using sinks connected to wastewater lines for
lines.
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If floor drains are present, verify that they are not connected to a septic tank or
wastewater discharge line before allowing any spill or cleanup water to enter. All
affected drains and lines should be connected to a separate holding tank with a
sump. After each mixing, any liquid collected into the reservoir can be removed
and applied to the target area as rinsate.
In the absence of a holding tank, secondary containment should be used to control
spills. Use large tubs to hold small portable sprayers while mixing product and
rinsing containers. Any material collected in the secondary container can then be
placed into the sprayer for application as with rinsates.
In rare cases, rinsates are not suitable for adding to tanks and applying on target
areas. Special care must be taken to collect rinsates and dispose of them as waste
pesticide products. Specific examples include:
o The product labeling restricts rinsate use as a dilute, as in the case of
strongly acidic or alkaline agents.
o The rinsate contains strong cleaning agents that may harm the target
organism.
o The rinsate solution may not be compatible with or may make a mixture
unstable.
o The original product was used in an animal dose case (e.g. pour-ons for
livestock).
In-field Preparation
Large scale applications usually involve production operations. The repeated draining of
pesticide residuals (product and rinsates) onto a small area increases the risk of
groundwater contamination. Providing a system to mix chemicals and rinse equipment in
the field helps to reduce some of the risks associated with handling and wash-down
facilities. Some advantages to on-site or in-field mixing include:
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Minimization of bio-accumulation from repeated spills or leaks in the same small
mixing area.
Prevention of buildup of waste mixtures of different pesticides by eliminating the
use of a holding tank for spill cleanup.
Reduced costs by eliminating the need for above mentioned holding tanks, sumps,
and increased waste disposal costs.
Reduced risk of spills while in transit; less impact on non-target plants, animals,
and surrounding environment.
Simplification of the preferred practice of applying tank tailings and rinsates on
labeled crops.
There are equipment requirements for successful in-field preparation.
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A nurse tank with hoses and pump to provide a clean, adequate water supply is
imperative. It can also be used for emergency showering, if properly plumbed and
potable.
o Permanently mark the nurse tank (i.e. clean water tank) so that it is used
only for clean, potable water.
An anti-siphoning device or hose supports to prevent contamination of the water
supply.
Secondary containment is useful for the transportation of concentrated product
from storage to field site for mixing. (This containment should be adequate to
contain a leaking or damaged container and all contents.)
Appropriate personal protective equipment.
Emergency eyewash treatments, such as closed containers of clean water.
o Containers must be kept clean.
o The water must be changed routinely to prevent the growth of bacteria.
o Treatments must be stored separately from chemical products.
o Containers must be clearly labeled.
o Must be able to provide 15 minutes flushing capacity.
Any system for field mixing and rinsing should be developed with ease and effectiveness
in mind. The key to any design is an adequately sized portable source for clean water.
While some designs suggest using sprayer-attached tanks for rinsing, separate tanks
better support the inclusion of in-field mixing.
Closed Mixing Systems
The use of closed systems require that mixing operations be conducted in the area of the
equipment. These systems are used to minimize the risk of exposure to product materials
during mixing operations and are designed to prevent contact with the pesticide product.
There are two major types of closed systems - mechanical and soluble packaging. While
some pesticides require closed systems for handling, and some states may require their
use through legislation, they are generally only used when working with products of high
acute toxicity.
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If a closed system is implemented, special care must be taken to ensure that spills and
leaks are contained in an appropriate manner and held for disposal. Mixing of pesticide
products in containment vessels can complicate disposal procedures and change
classifications of materials involved.
Cleaning and Storage of Equipment
Sprayers and associated equipment are the key to the effective and safe application of
pesticides. It is imperative that the equipment be cleaned and maintained in such a
manner as to prevent damage to lines, nozzles, tanks, and pumps. Careful rinsing after
each application (by job or field) will prevent buildup in lines and nozzles and make end
of season cleaning much easier. Thorough cleaning, inspection, and maintenance prior to
putting items in storage at the end of the season will increase the productive life of
equipment and help minimize the risk of future pesticide contamination problems.
Follow product labels and equipment operation manuals for specific guidelines on
cleaning, equipment maintenance, and end of season storage.
Best Practices
Best practices are management strategies selected to address production problems in a
manner that best utilizes available resources. These practices have been developed over
time and are used extensively throughout the industry. The university encourages and
expects applicators to use such practices whenever applicable.
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Integrated Pest Management - is a system that combines several management
policies to address pest problems. No single form of control provides optimal
results. Basic principles include careful identification of all pest problems
involved, using pest-resistant cultivars (if available), implementing good
agronomic practices (quality seed, soil testing, etc.), use of biological controls
(when available), and rotation of pesticides used.
Soil and water conservation best practices focus on optimizing soil fertility,
controlling water runoff, preventing indiscriminant spread of chemicals, and
preserving soil integrity. Best practices include:
o Nutrient management planning to utilize animal wastes as a source of
organic material and nutrients,
o Crop rotation,
o Use of reduced tillage methods where macropores are not an issue,
o Contour stripping, and
o Use of vegetative filter strips.
Transportation
Transportation of pesticides is a concern for application operations that involve highway
use and/or movement across private properties. General precautions are to be
implemented in order to protect the applicators, public, and the environment.
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Equipment used to move products from purchase to storage, and to site of use, should be
carefully maintained to ensure proper operation. In addition to vehicle operation, there
must be adequate security for containers. This would include proper ventilation, secure
holding areas, and spill prevention and control. Hazardous material placarding of vehicles
operating on state highways is required. The EPA Worker Protection Standard requires
that drivers of vehicles transporting containers that are not factory sealed be trained as
Worker Protection Standard pesticide handlers, or be certified applicators.
All containers included for transfer by vehicle must be labeled. This includes the
manufacturer's label for primary containers and appropriate information for secondary or
transfer containers.
Spill/Release Reporting
In the event of any spill or unexpected release while transporting pesticides, specific
strategies must be implemented.
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The spill must be contained.
The area must be secured.
Notify EHSS directly at 231-2982 for assistance and guidance with small
spills/releases. After hours, call VT Police Department at 231-6411 and request
EHSS assistance.
o If the incident poses a threat to any person, public health or safety, or to
the environment, call 911 immediately.
Minor spills must be cleaned up as soon as possible.
Spills involving ground contamination require absorbents, shovels, empty
containers for contaminated soil and product.
Notification to the Virginia Department of Agriculture and Consumer Services
(VDACS), Office of Pesticide Programs is required if any of the following
products and quantities are stored:
o One or more pounds of:
 Aldicarb (Temik)
 Chlordane
 Coumafuryl (Fumarin)
 Methamidophos (Monitor)
 Paraquat (Gromoxone Super)
 Sulfer dioxide
o Ten or more pounds of:
 Carbofuran (Furadan)
 Carbon disulfide
 Dichlorvos (DDVP, Vapona)
 Dimethoate (Cygon, De-fend)
 Strychnine
o 100 or more pounds of:
 Methyl parathion (Penncap-M)
 Nicotine
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o
Trichlorfon (Dylox, Proxol)
Warfarin (Co-Rax, Rodex)
1000 or more pounds of:
 Dinoseb (Premerge, Dinitro)
 Methyl bromide
 Sodium arsenate (Atlas "A", Penite)
Disposal
When pesticide products have expired or are no longer need, they must be disposed of as
hazardous waste, if they cannot be disposed of safely as rinsate. Contact EHSS for
hazardous waste removal at 231-2982.
Empty product containers require special processing and handling as well. Once empty,
triple rinse and recycle or recondition metal and plastic containers. For larger volume
containers, such as 30 and 55 gallon drums, check with the pesticide dealer or
manufacturer for reconditioning options. Some products have special conditions
regarding the disposal of containers.
For More Information
Environmental, Health and Safety Services
Health and Safety Building
540-231-2699
Environmental Protection Agency, Worker Protection Standard
University Pesticide Use Committee
Virginia Department of Agriculture and Consumer Services
804-786-2372
Virginia Department of Environmental Quality
804-698-4000
Virginia Tech Pesticide Programs
Department of Entomology
34 Agnew Hall
540-231-6543
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Definitions
ACGIH - American Conference of Governmental Industrial Hygienists
Acrid - irritating and bitter
Action level - the exposure level (the material's concentration in air) at which OSHA
regulations to protect employees take effect.
Active ingredient - the ingredient of a product that actually does what the product is
designed to do. The remaining ingredients my be "inert".
Acute health effect - an adverse effect on a human or animal body, with symptoms
developing rapidly.
Anhydrous - without water. A substance in which no water molecules are present in the
form of a hydrate or as water of crystallization.
Anoxia - a lack of oxygen from inspired air.
Article - a manufactured item, other than a fluid or particle, which (1) is formed to a
specific shape or design during manufacture, (2) has end use function(s) dependent in
whole or in part upon its shape or design during end use, and (3) under normal conditions
of use does not release more than very small quantities (e.g. minute or trace amounts of a
hazardous chemical) and does not pose a physical hazard or health risk to personnel.
Asphyxiant - a vapor or gas that can cause unconsciousness or death by suffocation.
Boiling point, BP - the temperature at which the vapor pressure of a liquid equals the
surrounding atmospheric pressure so that the liquid rapidly becomes a vapor.
Carcinogen - cancer-causing. A chemical is legally considered to be a carcinogen if it
has been evaluated and determined to cause cancer by IARC or NFP, or is regulated by
OSHA as such.
Chemical - any element, chemical compound, or mixture of elements and/or compounds.
Chemical formula - gives the number and kind of atoms that comprise a molecule of a
material. The chemical formula for water is H2O. Each molecule of water is made up of 2
atoms of hydrogen and 1 of oxygen.
Chemical name - the scientific designation of a chemical in accordance with the
nomenclature system developed by the International Union of Pure and Applied
Chemistry (IUPAC), or the Chemical Abstracts Service (CAS) rules of nomenclature, or
60
a name which will clearly identify the chemical for the purpose of conducting a hazard
evaluation.
CHO - Chemical Hygiene Officer
CHP - Chemical Hygiene Plan
Chronic health effect - an adverse effect on a human or animal body with symptoms that
develop slowly over a long period of time or that recur frequently.
CNS, central nervous system - indicates effects on the CNS by the material, including
headache, tremors, drowsiness, convulsions, hypnosis, anesthesia, nervousness,
irritability, narcosis, dizziness, fatigue, lethargy, peripheral memopathy, memory loss,
impaired concentration, sleep disturbance, etc.
Combustible liquid - any liquid having a flashpoint at or above 100° F (37.8° C) but
below 200° F (93.3° C), except any mixture having components with flashpoints of 200°
F (93.3° C), or higher, the total volume of which makes up 99% or more of the total
volume of the mixture.
Class II
Liquids having flashpoints at or above 100° F (37.8° C) and below 140° F (60°
C).
Liquids having flashpoints at or above 140° F (60° C) are subdivided into two
subclasses.
Class III Class III
A
Liquids having flashpoints at or above 140° F (60° C) and below
200° F (93.3° C).
Class III B Liquids with flashpoints at or above 200° F (93.3° C).
Common name - any designation or identification, such as code name, code number,
trade name, brand name, or generic name used to identify a chemical other than by its
chemical name.
Compressed gas - a gas, or mixture of gases, having (in a container) an absolute pressure
exceeding 40 psig at 70° F (21.1° C); or exceeding 104 psig at 130° F (54.4° C)
regardless of the pressure at 70° F (21.1° C); or a liquid having a vapor pressure
exceeding 40 psig at 100° F (37.8° C) as determined by ASTM D-323-72.
Consumer products - (as defined by the Consumer Product Safety Act) any article, or
component part thereof, produced or distributed (i) for sale to a consumer for use in or
around a permanent or temporary household or residence, a school, in recreation, or
otherwise, or (ii) for the personal use, consumptions or enjoyment of a consumer in or
around a permanent or temporary household or residence, a school, in recreation, or
otherwise. This definition does not include certain products such as tobacco products,
motor vehicles, pesticides, aircraft, boats, etc.
61
Control area - as defined by the 2003 International Fire Code, spaces within a building
which are enclosed and bounded by exterior walls, fire walls, fire barriers, and roofs, or a
combination thereof, where quantities of hazardous materials not exceeding the
maximum allowable quantities per control area are stored, dispensed, used, or handled.
Controlled substances - those substances listed on Drug Enforcement Agency (DEA)
schedules I - V.
Corrosive - a chemical that causes visible destruction of, or irreversible alterations in,
living tissue by chemical action at the site of contact.
Engineering controls - systems that reduce potential hazards by isolating the worker
from the hazard, or by removing the hazard from the work environment. Methods include
ventilation, isolation, and enclosure.
Essential chemical - a chemical that, in additional to legitimate uses, may be used as a
solvent, reagent, or catalyst in manufacturing of controlled substances.
Evaporation rate - the rate at which a material vaporizes (volatizes, evaporates) from the
liquid or solid state when compared to a known material's vaporization rate.
Explosive - a chemical that causes a sudden, almost instantaneous release of pressure,
gas, and heat when subjected to sudden shock, pressure, or high temperature.
Flammable liquid - any liquid with a flashpoint below 100° F (37.8° C), except any
mixture having components with flashpoints of 100° F (37.8° C), or higher, the total of
which make up 99% or more of the total volume of the mixture. Check the Material
Safety Data Sheet for characteristics or classification of a particular liquid.
Class I A
Liquids having flashpoints below 73° F (22.8° C) and having a boiling point
below 100° F (37.8° C).
Class I B
Liquids having flashpoints below 73° F (22.8° C) and having a boiling point
at or above 100° F (37.8° C).
Class I C
Liquids having flashpoints at or above 73° F (22.8° C) and below 100° F
(37.8° C).
Flash point, FP - the lowest temperature at which a flammable liquid gives off sufficient
vapor to form an ignitable mixture with air near its surface or within a vessel.
Combustion does not continue.
Foreseeable emergency - examples include equipment failure, container rupture,
uncontrolled releases, etc.
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Hazardous chemical - any chemical or product which poses a physical or health hazard.
It can include liquids in containers, substances in pipes, chemicals generated in work
operations (ex. welding fumes or exhaust fumes), solids, gases, or vapors.
Hazard warning - any words, pictures, symbols, or combination thereof appearing on a
label or other appropriate form of warning which convey the specific physical and health
hazard(s), including target organ effects, of the chemical(s) in the container(s).
Health hazard - a chemical for which there is statistically significant evidence based on
at least one study conducted in accordance with established scientific principles that acute
or chronic health effects may occur in exposed employees, including chemicals which are
carcinogens, toxic or highly toxic agents, reproductive toxins, irritants, corrosives,
sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents which act on the
hematopoietic system and agents that damage the lungs, skin, eyes, or mucous
membranes. Appendix A and B of 29 CFR 1910.1200 provides further definitions,
explanations, and criteria, if needed.
Highly toxic - a chemical that falls into any of these categories: 1) has a median lethal
dose (LD50) of 50 mg or less per kg of body weight when administered to albino rats
orally, 2) has a LD50 of 200 mg or less per kg of body weight when in continuous skin
contact, or 3) has a lethal concentration (LC50) of 200 ppm or less of volume air on
continuous inhalation.
Hypergolic - self-igniting upon contact of its components without a spark or external aid;
especially rocket fuel or a propellant that consists of combinations of fuels and oxidizers.
IARC - International Agency for Research on Cancer
IDLH - "immediately dangerous to life and health".
Immediate use - the hazardous chemical will be under the control of, and used only by,
the person who transfers it from a labeled container into an unlabeled container, and only
within the work shift in which it is transferred.
Incompatible - materials that could cause dangerous reactions and the release of energy
from direct contact with one another.
Inflammable - capable of being easily set on fire and continuing to burn, especially
violently
Inhibitor - a material added to another to prevent an unwanted reaction, e.g.
polymerization.
Irritant - a chemical which is not corrosive, but which causes a reversible inflammatory
effect on living tissue by chemical action at the site of contact.
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Laboratory - a facility where:
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chemical manipulations are carried out on a "laboratory scale",
multiple chemical procedures are used,
procedures are not part of a production process, and
practices and equipment exist to protect employees from exposure to hazardous
chemicals.
Laboratory scale - work with substances in which the containers used for reactions,
transfers, and other handling of substances are designed to be easily and safely
manipulated by one person. "Laboratory scale" excludes those workplaces whose
function is to produce commercial quantities of materials.
Laboratory unit - a single lab, a group of research labs under the direction of the same
Principle Investigator, or a group of instructional laboratories within a single department.
Latency period - the time that elapses between exposure and the first manifestations of
disease or illness. Periods can range from minutes to decades, depending on the material.
LCHO - Laboratory Chemical Hygiene Officer
LC50 - the concentration of a material in air that will kill 50% of a group of test animals
with a single exposure (usually 1-4 hours). The LC50 expressed as parts per million
(ppm) of air, by volume, for gases and vapors. It is expressed as micrograms of material
per cubic meter of air (mg/m3) for dusts and mists.
LD50 - a single dose of a material expected to kill 50% of a group of test animals. The
LD50 does is usually expressed as milligrams or grams of material per kilogram of
animal body weight (mg/kg or g/kg). The materials may be administered by mouth or
applied to the skin.
LEL, LFL - lower explosive or flammable limit. Refers to the lowest concentration of
gas or vapor (% by volume in air) that burns or explodes if an ignition source is present at
ambient temperatures.
Listed chemical - any Drug Enforcement Agency (DEA) listed drug precursor or listed
essential chemical.
Listed precursor - a chemical that, in addition to legitimate uses, can be used in illegal
manufacture of a controlled substance.
Material Safety Data Sheet (MSDS) - written or printed material concerning a hazardous
chemical that communicates hazard information to employers, employees, physicians,
other health professionals, and emergency personnel.
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Non-laboratory personnel - a facility where chemical manipulations are not carried out
on a "laboratory scale".
NTP - National Toxicology Program
Physical Hazard - a chemical for which there is scientifically valid evidence that it is a
combustible liquid, a compressed gas, explosive, flammable, an organic peroxide, an
oxidizer, pyrophoric, unstable (reactive), or water-reactive.
P-listed Waste - waste that is considered "acutely hazardous" when discarded and is
subject to more stringent regulation.
Pyrophoric - a chemical that will ignite spontaneously in air at a temperature of 130° F
(54.4° C) or below.
Reactive material - a chemical substance or mixture that vigorously polymerizes,
decomposes, condenses, or becomes self-reactive due to shock, pressure, or temperature.
Respirator - a device that protects the user from inhaling contaminated air and air with
low oxygen content. Contact EHSS (231-2509) for guidance on respirator selection and
associated mandatory services. Dust masks are a class of respirators.
Sensitizer - a chemical that causes a substantial proportion of exposed people or animals
to develop an allergic reaction in normal tissue after repeated exposure.
Special waste - includes radioactive waste, asbestos waste, and infectious waste.
STEL - short-term exposure limit. The maximum concentration for a continuous
exposure period of 15 minutes.
Unstable (reactive) - a chemical which in the pure state, or as produced or transported,
will vigorously polymerize, decompose, condense, or will become self-reactive under
conditions of shocks, pressure, or temperature.
TLV - threshold limit value (term used by ACGIH)
Toxic - A chemical that falls into one of the following categories: 1) has an LD50 of 50 500 mg per kg body weight (oral exposure), 2) has an LD50 of 200-1000 mg/kg (skin
exposure, or 3) has a LC50 or 200-2000 ppm (inhalation exposure).
TWA - time weighted average. The allowable time-weighted average concentration for a
normal 8-hour workday or 40-hour week.
UEL, UFL - upper explosion/flammable limit. The highest concentration of a material in
air that produces an explosion in fire or ignites when it contacts an ignition source.
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Water-reactive - a chemical that reacts with water to release a gas that is either
flammable or presents a health hazard.
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